Method and apparatus for trimming the optical path length of optical fiber components

• US 6,356,681 B1
• Filed: 07/09/1999
• Issued: 03/12/2002
• Est. Priority Date: 07/09/1999
• Status: Expired due to Fees

• Current Assignee: Corning Incorporated
• Original Assignee: Corning Incorporated
• Inventors: Chen, Gang, Wu, Qi
• Primary Examiner(s): Sanghavi, Hemang
• Application Number:
  US09/350,750
• Time in Patent Office: 977 Days
• Field of Search: 385/24, 385/10, 385/37, 385/123, 385/124, 385/140, 359/124, 359/127, 359/128, 359/130, 372/6, 372/20, 372/102
• US Class Current: 385/37
• CPC Class Codes: G02B 6/02123 characterised by the method of manufacture of the grating photolithography G03F7/0005
• CPC Class Codes: G02B 6/29353 with a wavelength selective element in at least one light guide interferometer arm, e.g. grating, interference filter, resonator
• CPC Class Codes: G02B 6/29383 Adding and dropping

Abstract

The method and apparatus of the present invention achieves the trimming and, therefore, tuning of fiber optic devices by, in on embodiment, precisely heating a small area of a fiber to allow its elongation when mounted under tension in its package. By pulsing a source of heat in precise amounts, the elongation can be precisely controlled within 1 picometer precision over a tuning range of about 200 picometers. In another embodiment with fibers having core dopants which can be diffused, the optical length of an optical fiber can be trimmed with nanometer precision. By employing a controlled source of localized energy applied to the optical fiber, real time trimming can be achieved in both systems by injecting a broad band source of energy at the input of the device and coupling a spectral analyzer at its output to monitor the frequency characteristic of the optical device during trimming. In a preferred embodiment, the energy source comprised a CO₂ laser having a relatively narrow beam corresponding to the diameter of the optical fiber. Energy from the laser is directed to a small area of the optical fiber in pulses which provide precise control of the trimming process.

Claims

1. A method of trimming a fiber Bragg grating comprising the steps of:

positioning a fiber Bragg grating component with a section adjacent a grating thereof in fixed alignment with a source of radiation;

directing radiation onto the section of the component for heating the section to plastically deform the section to change the optical path of the fiber Bragg grating component for trimming the fiber Bragg grating component;

coupling a broad band source of signals to an input of the component;

coupling an optical analyzer to an output of the component; and

monitoring the signal at the output of the component while selectively applying the radiation to the component from said source to achieve a predetermined trimming effect.

2. The method of claim 1 wherein the directing step includes providing a beam of radiation having a beam width substantially the size of an optical fiber of the component.

3. The method of claim 2 wherein the selective applying step includes interposing a shutter in the optical path of the beam and opening and closing the shutter to pulse the beam.

4. The method of claim 3 wherein the directing step includes employing a CO₂ laser to generate the beam of radiation.

5. A method of trimming an optical fiber component comprising the steps of:

directing a source of radiation onto a section of the component for heating the section, wherein said directing step includes employing a CO₂ laser as said source of radiation and further employing a visible spectrum laser with a beam coaxially aligned with the beam of said CO₂ laser onto said section of said component;

coupling a broad band source of signals to an input of the component;

coupling an optical analyzer to an output of the component; and

monitoring the signal at the output of the component while selectively applying said radiation to the component from said source to achieve a predetermined trimming effect.

6. The method as defined in claim 5 wherein said directing step comprises positioning a fiber Bragg grating component with a section adjacent a grating thereof in alignment with said radiation and wherein said selective applying step plastically deforms said section to change the optical path of said fiber Bragg grating component for tuning said fiber Bragg grating component.

7. The method as defined in claim 5 wherein said directing step comprises positioning a section of a Mach-Zehnder component in alignment with said radiation and wherein said selective applying step diffuses dopant in the core of said section to change the refractive index and the optical path for tuning said Mach-Zehnder component.

8. An apparatus for trimming a Mach-Zehnder interferometer comprising:

a CO₂ laser for directing a beam therefrom onto a fixed section of at least one leg of a Mach-Zehnder interferometer;

a control coupled in the beam path of said laser to selectively pulse the beam for controlling the heating of the section of the fiber optic component;

a source of broad band signals coupled to an input of the fiber optic component; and

a detector coupled to an output of the component for monitoring signals at the output while said beam is applied to the component wherein the beam from said CO₂ laser heats at least one section of one of the legs of the Mach-Zehnder interferometer such that a core dopant diffuses to change the index of refraction of the leg for trimming the Mach-Zehnder interferometer.

9. An apparatus for trimming a fiber optic component comprising:

a CO₂ laser for directing a beam therefrom onto a section of a fiber optic component;

a visible spectrum laser and an optical element for aligning the beam of said visible spectrum laser coaxially with the beam of said CO₂ laser for aligning the section of the fiber optic component with the CO₂ laser beam;

a control coupled in the beam path of said laser to selectively pulse said beam for controlling the heating of the section of the fiber optic component;

a source of broad band signals coupled to an input of the fiber optic component; and

a detector coupled to an output of the component for monitoring signals at the output while said beam is applied to the component to trim the fiber optic component in a predetermined manner.

10. The apparatus of claim 9 and further including an XYZ stage receiving the fiber optic component for positioning the component in alignment with the beam.

11. The apparatus of claim 10 and further including an optical microscope positioned to view the visible spectrum laser beam for positioning the optical component with the beam impinging on the section of the fiber optic component.

12. The apparatus as defined in claim 9 wherein the fiber optic component is a fiber Bragg grating with an optical fiber mounted in tension to a substrate and wherein said beam from said CO₂ laser heats a section of said fiber Bragg grating adjacent a grating section to change the optical length of said grating section for trimming the fiber Bragg grating.

13. The apparatus as defined in claim 9 wherein the fiber optic component is a Mach-Zehnder interferometer and wherein said beam from said CO₂ laser heats at least one section of one of the legs of the Mach-Zehnder interferometer such that a core dopant diffuses to change the index of refraction of the leg for trimming the Mach-Zehnder interferometer.

14. A method of trimming an optical fiber component comprising the steps of:

providing a CO₂ laser source of radiation;

focusing the beam of the CO₂ laser to a beam width substantially the size of an optical fiber of the component;

aligning a fixed section of the component with the focused beam for heating the section;

coupling a broad band source of signals to an input of the component;

coupling an optical analyzer to an output of the component; and

monitoring the signal at the output of the component while selectively applying said radiation to the component from said source to achieve a predetermined trimming effect.

15. A method of trimming an optical fiber component comprising the steps of:

providing a CO₂ laser source of radiation;

focusing the beam of said CO₂ laser to a beam width substantially the size of an optical fiber of the component;

aligning a section of the component with the focused beam by coaxially aligning the beam of a visible spectrum laser with the beam of said CO₂ laser for aligning the section of the fiber optic component with the CO₂ laser beam for heating the section;

coupling a broad band source of signals to an input of the component;

coupling an optical analyzer to an output of the component; and

monitoring the signal at the output of the component while selectively applying said radiation to the component from said source to achieve a predetermined trimming effect.

16. The method of claim 15 and further including the step of positioning an optical microscope to view the visible spectrum laser beam impinging on the section of the fiber optic component for precisely positioning the optical component with the beam impinging on the section of the fiber optic component.

17. A method of trimming an optical fiber component comprising the steps of:

directing a CO₂ laser beam having a beam width substantially the size of an optical fiber of a component onto a section of a fiber optic component by employing a visible spectrum laser with a beam coaxially aligned with the beam of said CO₂ laser onto said section of said component for heating the section; and

controlling the application of said beam on said section to achieve a predetermined trimming effect by interposing a shutter in the optical path of said beam and opening and closing said shutter to pulse said beam.

18. The method as defined in claim 17 wherein said directing step comprises positioning a fiber Bragg grating component with a section adjacent a grating thereof in alignment with said beam and wherein said controlling step plastically deforms said section to change the optical path of said fiber Bragg grating component for tuning said fiber Bragg grating component.

19. The method as defined in claim 17 wherein said directing step comprises positioning a section of a Mach-Zehnder component in alignment with said beam and wherein said controlling step diffuses dopant in the core of said section to change the refractive index and the optical path for tuning said Mach-Zehnder component.