Twist-lock connector for electrical plug and wall socket

• US 6,358,076 B1
• Filed: 02/27/1998
• Issued: 03/19/2002
• Est. Priority Date: 07/12/1996
• Status: Expired due to Fees

• Current Assignee: Maverick Global Enterprises, LLC
• Original Assignee: Maverick Global Enterprises, LLC
• Inventors: Haag, Philip E.
• Primary Examiner(s): Paumen, Gary
• Assistant Examiner(s): GUSHI, ROSS N
• Application Number:
  US09/032,355
• Time in Patent Office: 1,481 Days
• Field of Search: 439/311-323, 439/306-310, 439/369, 439/332, 439/335, 439/338, 439/339, 439/340, 439/372, 439/551, 439/373
• US Class Current: 439/320
• CPC Class Codes: H01R 13/6395 for wall or panel outlets
• CPC Class Codes: H01R 25/006 the coupling part being secured to apparatus or structure, e.g. duplex wall receptacle

Abstract

A twist-lock connector assembly for securing an engaged electrical plug to an electrical outlet which includes a rotatable cylindrical sleeve disposed enclosing an electrical plug and a modified cover plate for replacing the conventional cover plate of an electrical outlet, such as a wall socket or a portable power box. The forward end of the rotatable sleeve includes a plurality of external thread members. Each socket hole of the cover plate includes an inner cylindrical wall having a plurality of radially inwardly projecting nubs formed thereon. In use, the electrical plug is inserted into the socket portion of the wall outlet and the cylindrical sleeve is rotated about a ¼ turn. This causes the external threads on the rotatable sleeve to lockingly engaged the nubs disposed surrounding the socket opening(s) of the cover plate and thereby prevent the electrical plug from being accidentally pulled loose from the outlet by its connection with cover plate. In an alternate embodiment, a twist-lock connector assembly for securing an engaged electrical plug to a female socket portion of an extension cord is disclosed. The female socket is enclosed by a retractable sleeve provided with engaging nubs adapted to lockingly engage the external threads of the rotatable sleeve for the electrical plug.

Claims

1. A twist-lock connector assembly for maintaining engagement between an engaged electrical plug and a wall socket, the connector assembly comprising:

a) a cover plate for enclosing a wall socket, said cover plate including at least one circular opening for allowing plug-in access by an electrical plug to a socket portion of said wall socket, said opening having an inner cylindrical wall comprising a plurality of spaced apart, radially inwardly projecting nubs;

b) a sleeve for enclosing an insulator body portion of an electrical plug including a first sleeve end disposed adjacent a cord end of said electrical plug and a second sleeve end disposed adjacent a prong end of said electrical plug, and wherein;

i) said first sleeve end is rotatably coupled to said insulator body portion to permit said sleeve to freely axially rotate about said insulator body portion of said electrical plug;

ii) said second sleeve end including an outer cylindrical wall having a plurality of raised thread members formed along an outer surface thereof; and

iii) said thread members are effective to engage said nubs of said cover plate and draw said electrical plug into locked engagement with said wall socket with less than a single turn of said sleeve.

2. The invention as recited in claim 1, wherein said plurality of thread members disposed along said outer surface of said outer cylindrical wall of said second sleeve end comprise individually discrete threads.

3. The invention as recited in claim 1, wherein said outer cylindrical wall of said second sleeve end and said inner cylindrical wall of said cover plate opening are matingly frusto-conical to provide a compression fit upon engagement of said electrical plug in said wall socket.

4. The invention as recited in claim 1, wherein at least one of said first and second sleeve ends of said sleeve is thinned, tapered and radially inwardly oriented to contact an enclosed insulator body portion to provide a dust seal therefor.

5. The invention as recited in claim 1, wherein said first sleeve end comprises a notched key way slidably received within a circumferential gap provided in an exterior surface of said electrical plug.

6. The invention as recited in claim 5, wherein said plurality of thread members disposed along said outer surface of said outer cylindrical wall of said second sleeve end comprise individually discrete threads.

7. A twist-lock connector assembly for maintaining engagement between an engaged electrical plug and a wall socket, the connector assembly comprising:

a) a cover plate assembly for enclosing a wall socket, wherein said cover plate assembly includes;

i) an inner cover plate adapted to be secured directly to said wall socket, said inner cover plate having openings sized to permit unobstructed plug-in access to female socket portions of said wall socket;

ii) an outer cover plate provided with at least one circular opening having an inner cylindrical wall comprising a plurality of radially inwardly projecting nubs; and

iii) retracting means for slidably connecting said outer cover plate to said inner cover plate and for moving said outer cover plate between a first, closed position wherein said at least one opening of said outer cover plate is located over a female socket portion of said wall socket, and a second, retracted open position, wherein an underlying portion of said inner cover plate surrounding the female socket portion is exposed;

b) a sleeve for enclosing an insulator body portion of an electrical plug including a first sleeve end disposed adjacent a cord end of said electrical plug and a second sleeve end disposed adjacent a prong end of said electrical plug, and wherein;

i) said first sleeve end is rotatably coupled to said insulator body portion to permit said sleeve to freely axially rotate about said insulator body portion of said electrical plug;

ii) said second sleeve end including an outer cylindrical wall having a plurality of raised thread members formed along an outer surface thereof; and

iii) said thread members effective to engage said nubs of said outer cover plate and draw said electrical plug into locked engagement with said wall socket upon less than a single turn of said sleeve.

8. The invention as recited in claim 7, wherein said assembly includes detent means for locking said outer cover plate in one of said first, closed position or said second, retracted open position.

9. The invention as recited in claim 8, wherein said outer cover plate includes serrated edge portions to facilitate handling by a user when moving said outer cover plate between said first, closed position and said second, retracted open position.

10. A twist-lock connector assembly for maintaining engagement between an engaged electrical plug and a female socket, the connector assembly comprising:

a) a first sleeve for enclosing an insulator body portion of an electrical plug including a first sleeve end disposed adjacent a prong end of said electrical plug and a second sleeve end, and wherein;

i) said first sleeve end having an outer cylindrical wall provided with a plurality of raised thread members formed along an outer surface thereof;

ii) said second sleeve end is rotatably coupled to said insulator body portion to enable said sleeve to freely axially rotate about said insulator body portion of said electrical plug; and

b) a second sleeve for enclosing a female socket, said second sleeve having a forward sleeve end and a rearward sleeve end, and wherein;

i) said forward sleeve end having an inner cylindrical wall provided with a plurality of spaced apart, radially inwardly projecting nubs for lockingly engaging said threads of said rotatable sleeve; and

ii) said rearward sleeve end is coupled to the female socket such that twist lock engagement of said threads by said nubs draws the electrical plug into engagement with the female socket with less than a single turn of said first sleeve.

11. The invention as recited in claim 10, wherein said plurality of thread members disposed along said outer cylindrical wall of said first sleeve end of said first sleeve comprise individually discrete threads.

12. The invention as recited in claim 10, wherein said rearward sleeve end of said second sleeve is retractably coupled to the female socket such that said forward sleeve end is permitted to translate a distance beyond a forward edge of the female socket sufficient to permit locking engagement between said nubs and said threads.

13. The invention as recited in claim 10, wherein at least one of said first and second sleeve ends of said first sleeve and said forward and rearward sleeve ends of said second sleeve is thinned, tapered, and radially inwardly oriented to contact a respective enclosed insulator body portion or female socket to provide a dust seal therefor.

14. The invention as recited in claim 10, wherein said outer cylindrical wall of said first sleeve end of said first sleeve and said inner cylindrical wall of said forward sleeve end of said second sleeve are matingly frusto-conical to provide a compression fit upon engagement of said electrical plug in said female socket.