Method and apparatus for forming a cavity in soft tissue or bone

• US 6,358,251 B1
• Filed: 03/21/2000
• Issued: 03/19/2002
• Est. Priority Date: 03/21/2000
• Status: Expired due to Term

• Current Assignee: Washington University In St Louis
• Original Assignee: University of Washington
• Inventors: Mirza, Sohail
• Primary Examiner(s): Wilson, John J.
• Assistant Examiner(s): BUMGARNER, MELBA N
• Application Number:
  US09/532,511
• Time in Patent Office: 728 Days
• Field of Search: 606/79, 606/80, 606/81, 606/83, 606/84, 606/96, 606/97, 606/98, 606/167, 606/170, 606/171, 606/172, 606/178, 606/180
• US Class Current: 606/79
• CPC Class Codes: A61B 17/1617 with mobile or detachable parts
• CPC Class Codes: A61B 17/164 intramedullary
• CPC Class Codes: A61B 17/1668 for the upper femur A61B17/164 takes precedence
• CPC Class Codes: A61B 17/320016 Endoscopic cutting instruments, e.g. arthroscopes, resectoscopes A61B10/0233, A61B17/29, A61B17/3207 take precedence
• CPC Class Codes: A61B 17/320725 with radially expandable cutting or abrading elements A61B17/32075 takes precedence

Abstract

A first stop member (74) is connected to and extends upwardly, perpendicular to a longitudinal frame member (72). A second stop member (80) is connected to and projects upwardly and perpendicular to a base member (82). The base member (82) is supported by and is guided along the frame member (72) by a longitudinal rib (84) on the frame member (72) and a longitudinal recess (86) formed in the bottom of the base member (82). The stop members (74, 80) include shaft receiving openings (78, 120). A forward portion of a rotary shaft (12) projects forwardly through the opening (78) in the forward stop member (74) and then projects forwardly through a guide passageway in a guide member (52) having a forward end surface (53). A rear portion of the shaft (12) projects through opening (120) in the rear stop member (80). The shaft (12) includes an abutment (46) that is positioned between the two stop members (74, 80). The cutting tip member (14) is pivotally connected to the forward end of the shaft (12). In use, the cutting tip member (14) is oriented to be coaxial with the shaft (12) and is moved into a percutaneous access opening formed in a body part ( ). The shaft (12) and the cutting tip member (14) are rotated relative to the stop members (74, 80). This causes the cutting tip member (14) to swing outwardly and cut a cavity in the body material that has a radius greater than the radius of the shaft (12). Forward movement of the shaft (12), to move the abutment (46) against the forward stop member (74) moves the cutting tip member (14) to the location of a desired forward boundary of the cavity. Movement of the shaft (12) rearwardly to move the abutment (46) into contact with the rear stop member (80) moves the cutting tip member (14) to the location of a desired second end boundary of the cavity.

Claims

1. Apparatus for percutaneously forming an internal cavity in a body part, comprising:

a cavity cutting bit having an elongated shaft having an axis of rotation and a forward end;

a cutting tip member having a cutting end and a mounting end;

a hinge connecting the mounting end of the cutting tip member to the forward end of the elongated shaft, for free rotation of the cutting tip member relative to the shaft between a position in which the cutting tip member is coaxial with the shaft and a position in which the cutting tip member extends at an angle from the shaft;

a cutting-bit guide member having a forward end surface that is adapted to be placed against an outer surface region on a body part and a guide passageway that is adapted to receive the cutting tip member and the shaft, in that order;

an abutment on the shaft spaced a predetermined distance rearwardly from the cutting tip member; and

a stop member spaced rearwardly of the forward end surface of the guide member and having a stop surface that is at a predetermined fixed position relative to the forward end surface of the guide member, the guide member extending forwardly from the stop member,

wherein the forward end surface of the guide member can be placed against the outer surface region of the body part and the cutting tip member and shaft can be inserted into the guide passageway and moved into the body part to where a cavity is to be formed, and the shaft can be moved endwise until the abutment is against the stop surface, and the shaft can be rotated to cause the cutting tip member to swing outwardly and form the cavity, and wherein movement of the abutment against the stop surface prevents further endwise movement of the cutting tip member and establishes a predetermined end boundary for the cavity.

2. The apparatus of claim 1, wherein the stop member is between the abutment and the forward end surface of the cutting-bit guide member.

3. Apparatus for percutaneously forming an internal cavity in a body part, comprising:

a cavity cutting bit having an elongated shaft having an axis of rotation and a forward end;

a cutting tip member having a cutting end and a mounting end;

a hinge connecting the mounting end of the cutting tip member to the forward end of the elongated shaft, for free rotation of the cutting tip member relative to the shaft between a position in which the cutting tip member is coaxial with the shaft and a position in which the cutting tip member extends at an angle from the shaft;

a cutting-bit guide member having a forward end surface that is adapted to be placed against an outer surface region on a body part and a guide passageway that is adapted to receive the cutting tip member and the shaft, in that order;

an abutment on the shaft spaced a predetermined distance rearwardly from the cutting tip member; and

a stop member having a stop surface that is at a predetermined fixed position relative to the forward end surface of the guide member,

wherein the forward end surface of the guide member can be placed against the outer surface region of the body part and the cutting tip member and shaft can be inserted into the guide passageway and moved into the body part to where a cavity is to be formed, and the shaft can be moved endwise until the abutment is against the stop surface, and the shaft can be rotated to cause the cutting tip member to swing outwardly and form the cavity, and wherein movement of the abutment against the stop surface prevents further endwise movement of the cutting tip member and establishes a predetermined end boundary for the cavity;

wherein the abutment is forwardly of the stop member and the stop surface.

4. Apparatus for percutaneously forming an internal cavity in a body part, comprising:

a cavity cutting bit having an elongated shaft having an axis of rotation and a forward end;

a cutting tip member having a cutting end and a mounting end;

a hinge connecting the mounting end of the cutting tip member to the forward end of the elongated shaft, for free rotation of the cutting tip member relative to the shaft between a position in which the cutting tip member is coaxial with the shaft and a position in which the cutting tip member extends at an angle from the shaft;

a cutting-bit guide member having a forward end surface that is adapted to be placed against an outer surface region on a body part and a guide passageway that is adapted to receive the cutting tip member and the shaft, in that order;

an abutment on the shaft spaced a predetermined distance rearwardly from the cutting tip member; and

a stop member having a stop surface that is at a predetermined fixed position relative to the forward end surface of the guide member,

wherein the forward end surface of the guide member can be placed against the outer surface region of the body part and the cutting tip member and shaft can be inserted into the guide passageway and moved into the body part to where a cavity is to be formed, and the shaft can be moved endwise until the abutment is against the stop surface, and the shaft can be rotated to cause the cutting tip member to swing outwardly and form the cavity, and wherein movement of the abutment against the stop surface prevents further endwise movement of the cutting tip member and establishes a predetermined end boundary for the cavity;

wherein the stop member is a first stop member, and the apparatus further comprises a second stop member, each said stop member having a stop surface; and

wherein the abutment on the shaft is between the two stop surfaces, and movement of the abutment against one of the stop surfaces establishes a first end boundary for the cavity being formed during rotation of the cutting bit and movement of the abutment against the other stop surface establishes a second, opposite end boundary for the cavity.

5. Apparatus for percutaneously forming an internal cavity in a body part, comprising:

a cavity cutting bit having an elongated shaft having an axis of rotation and a forward end;

a cutting tip member having a cutting end and a mounting end;

a hinge connecting the mounting end of the cutting tip member to the forward end of the elongated shaft, for free rotation of the cutting tip member relative to the shaft between a position in which the cutting tip member is coaxial with the shaft and a position in which the cutting tip member extends at an angle from the shaft;

a cutting-bit guide member having a forward end surface that is adapted to be placed against an outer surface region on a body part and a guide passageway that is adapted to receive the cutting tip member and the shaft, in that order;

an abutment on the shaft spaced a predetermined distance rearwardly from the cutting tip member; and

a stop member having a stop surface that is at a predetermined fixed position relative to the forward end surface of the guide member,

wherein the forward end surface of the guide member can be placed against the outer surface region of the body part and the cutting tip member and shaft can be inserted into the guide passageway and moved into the body part to where a cavity is to be formed, and the shaft can be moved endwise until the abutment is against the stop surface, and the shaft can be rotated to cause the cutting tip member to swing outwardly and form the cavity, and wherein movement of the abutment against the stop surface prevents further endwise movement of the cutting tip member and establishes a predetermined end boundary for the cavity;

wherein the guide member projects forwardly from said stop member and is adjustable in length for changing the distance between the stop surface and the forward end surface of the guide member.

6. The apparatus of claim 5, wherein the stop member is a first stop member, and the apparatus further comprises a second stop member, each said stop member having a stop surface;

and wherein the abutment on the shaft is positioned between the two stop surfaces, movement of the abutment in a first direction against one of the stop surfaces establishes a first end boundary for the cavity and movement of the abutment in the opposite direction against the other stop surface establishes a second, opposite end boundary for the cavity, and the guide member is adjustable in length for changing the spacing of its forward end surface from each of the stop surfaces.

7. The apparatus of claim 6, wherein each stop member is adjustable relative to the other for changing the distance between the two stop surfaces.

8. Apparatus for percutaneously forming an internal cavity in a body part, comprising:

a cavity cutting bit having an elongated shaft having an axis of rotation and a forward end;

a cutting tip member having a cutting end and a mounting end;

a hinge connecting the mounting end of the cutting tip member to the forward end of the elongated shaft, for free rotation of the cutting tip member relative to the shaft between a position in which the cutting tip member is coaxial with the shaft and a position in which the cutting tip member extends at an angle from the shaft;

a cutting-bit guide member having a forward end surface that is adapted to be placed against an outer surface region on a body part and a guide passageway that is adapted to receive the cutting tip member and the shaft, in that order;

an abutment on the shaft spaced a predetermined distance rearwardly from the cutting tip member; and

a stop member having a stop surface that is at a predetermined fixed position relative to the forward end surface of the guide member,

wherein the forward end surface of the guide member can be placed against the outer surface region of the body part and the cutting tip member and shaft can be inserted into the guide passageway and moved into the body part to where a cavity is to be formed, and the shaft can be moved endwise until the abutment is against the stop surface, and the shaft can be rotated to cause the cutting tip member to swing outwardly and form the cavity, and wherein movement of the abutment against the stop surface prevents further endwise movement of the cutting tip member and establishes a predetermined end boundary for the cavity;

wherein the stop member extends substantially perpendicularly from an elongated base member.

9. Apparatus for percutaneously forming an internal cavity in a body part, comprising:

a cavity cutting bit having an elongated shaft having an axis of rotation and a forward end;

a cutting tip member having a cutting end and a mounting end;

a hinge connecting the mounting end of the cutting tip member to the forward end of the elongated shaft, for free rotation of the cutting tip member relative to the shaft between a position in which the cutting tip member is coaxial with the shaft and a position in which the cutting tip member extends at an angle from the shaft;

a cutting-bit guide member having a forward end surface that is adapted to be placed against an outer surface region on a body part and a guide passageway that is adapted to receive the cutting tip member and the shaft, in that order;

an abutment on the shaft spaced a predetermined distance rearwardly from the cutting tip member; and

a stop member having a stop surface that is at a predetermined fixed position relative to the forward end surface of the guide member,

wherein the forward end surface of the guide member can be placed against the outer surface region of the body part and the cutting tip member and shaft can be inserted into the guide passageway and moved into the body part to where a cavity is to be formed, and the shaft can be moved endwise until the abutment is against the stop surface, and the shaft can be rotated to cause the cutting tip member to swing outwardly and form the cavity, and wherein movement;

of the abutment against the stop surface prevents further endwise movement of the cutting tip member and establishes a predetermined end boundary for the cavity;

comprising a longitudinal frame member;

wherein said stop member is connected to and extends upwardly from and perpendicular to the longitudinal frame member, said stop member including a shaft receiving opening, and wherein the cutting-bit guide member projects forwardly from the stop member and the guide passageway in said cutting-bit guide member extends forwardly from the opening in the stop member.

10. The apparatus of claim 9, further comprising a handle connected to the longitudinal frame member, said handle projecting from said frame member in a direction opposite the stop member.

11. The apparatus of claim 9, wherein the stop member is a first stop member, and the apparatus further comprises a second stop member extending upwardly from and perpendicular to the longitudinal frame member, at a location rearwardly from the first stop member, said second stop member including a shaft receiving opening that is in alignment with the shaft receiving opening in the first stop member;

and wherein the cutting tip member and a forward portion of the shaft extend forwardly through the opening in the first stop member and through the cutting-bit guide member and a rearward portion of the shaft projects rearwardly through the opening in the second stop member, and the abutment on the shaft is positioned between the two stop members.

12. The apparatus of claim 11, further comprising a handle connected to the longitudinal frame member, said handle projecting downwardly from said longitudinal frame member.

13. The apparatus of claim 11, comprising a base member on said longitudinal frame member, wherein said second stop member is connected to said base member and extends upwardly from and perpendicular to the base member, and wherein the base member includes a threaded upper portion having external threads, and said apparatus includes a ring that surrounds the base member and the longitudinal frame member and includes internal threads mating with the threads on the base member, and wherein rotation of the ring will cause the base member and the second stop member to move along the longitudinal frame member.

14. The apparatus of claim 13, further comprising a handle connected to the longitudinal frame member, said handle projecting downwardly from the longitudinal frame member.

15. A surgical method for percutaneous formation of a cavity within a body part, comprising the steps of:

a) providing a percutaneous access opening into the body part;

b) providing a stop member spaced outwardly from the access opening, and said stop member with a shaft receiving opening;

c) inserting through the shaft receiving opening and through the access opening a rotary cavitation device comprising;

i) an elongated shaft having a radius and an axis of rotation;

ii) a cutting tip member having a fixed length;

iii) a hinge interconnecting the shaft and the cutting tip member and allowing a free swinging movement of the cutting tip member between a first position in which the cutting tip member is coaxial with the shaft and a second position in which the cutting tip member extends outwardly at an angle from the shaft; and

iv) an abutment on the shaft;

d) positioning the abutment and the stop member such that when the shaft is moved axially to place the abutment into contact with the stop member the cutting tip member is positioned at an end boundary of the cavity that is to be formed in the body part;

e) rotating the shaft at a velocity sufficient to cause the cutting tip member to swing from its first position into its second position and moving said cutting tip member to form an internal cavity in the body part and provide such cavity with a radius that is greater than the radius of the shaft; and

f) withdrawing the shaft and the cutting tip member from the access opening.

16. The method of claim 15, comprising positioning the stop member forwardly of the abutment and moving the shaft axially forwardly to place the abutment into contact with the stop member and move the cutting tip member to an inner end boundary of the internal cavity that is to be formed in the body part.

17. The method of claim 15, comprising positioning the stop member rearwardly of the abutment and pulling the shaft rearwardly to move the abutment against the stop member and move the cutting tip member to an outer end boundary of the internal cavity that is being formed in the body part.

18. The method of claim 15, comprising providing a second stop member spaced outwardly from the abutment on the shaft, so that the abutment on the shaft is positioned between the two stop members, and positioning the second stop member at such a location that when the shaft is retracted to move the abutment into contact with the second stop member the cutting tip member is at a second, opposite end boundary of the cavity that is being formed.

19. The method of claim 15, comprising providing the stop member with a forwardly projecting guide tube with a front end surface that is positionable against a surface portion of the body part that is outwardly of where the cavity is to be formed and a guide passageway for the rotary cavitation device that is in alignment with the shaft receiving opening in the stop member, and extending said cutting tip member forwardly into and through the guide passageway and into and through the access opening into the body part and then rotating the cutting tip member to form the cavity.

20. The method of claim 19, comprising positioning the abutment and the stop member by adjusting the length of the guide tube.

21. The method of claim 20, comprising providing a second stop member spaced outwardly from the abutment on the shaft so that the abutment on the shaft is positioned between the two stop members, and positioning the second stop member at such a location that when the shaft is retracted to move the abutment into contact with the second stop member the cutting tip member is at a second, opposite end boundary of the cavity that is being formed.

22. The method of claim 21, comprising positioning the second stop member by moving it in position relative to the front end surface of the guide tube.

23. The method of claim 15, wherein the stop member is a first stop member, and the method comprises providing a second stop member spaced outwardly from the abutment on the shaft, so that the abutment on the shaft is positioned between the two stop members, mounting the second stop member on a longitudinal base member that includes lead screw threads;

positioning the base member on a longitudinal frame member that is connected to the first stop member; and

providing an adjustment ring that surrounds the base member and the frame member and includes internal threads that engage the lead screw threads on the base member, and rotating the ring for causing movement of the base member and the second stop member relative to the first stop member.

24. The method of claim 23, comprising providing the first stop member with a forwardly projecting guide tube with a front end surface that is positionable against a surface portion of the body part that is outwardly of where the cavity is to be formed, and a guide passageway for the rotary cavitation device that is in alignment with the shaft receiving opening in the stop member, and extending the cutting tip member and a forward portion of the shaft through the guide passageway, and positioning the abutment and the stop member by adjusting the length of the guide tube so as to change the positioning of the abutment and the stop member from the front end surface of the guide tube.