Method for calibration of chemical sensor in measuring changes in chemical concentration

• US 6,360,582 B1
• Filed: 01/18/2000
• Issued: 03/26/2002
• Est. Priority Date: 01/18/2000
• Status: Expired due to Fees

• Current Assignee: Sensata Technologies Incorporated (Sensata Technologies Holding Plc)
• Original Assignee: Texas Instruments, Inc.
• Inventors: Chelvayohan, Mahesan, Kroger, Patrick L.
• Primary Examiner(s): Williams, Hezron
• Assistant Examiner(s): WIGGINS, JOHN DAVID
• Application Number:
  US09/484,829
• Time in Patent Office: 798 Days
• Field of Search: 73/232, 73/232.1, 73/232.3, 73/233, 73/310.1, 73/310.2, 73/614.1, 73/614.4, 73/614.8, 73/644.3, 73/10.2, 73/10.3, 73/10.6, 250/343, 250/339.09, 250/339.12, 250/339.13
• US Class Current: 73/23.2
• CPC Class Codes: G01N 21/274 Calibration, base line adjustment, drift correction
• CPC Class Codes: G01N 21/3504 for analysing gases, e.g. multi-gas analysis
• CPC Class Codes: G01N 33/004 for CO, CO2

Abstract

Changes in the concentration of a chemical, such as a gas, are determined using a non-linear chemical sensor which is subject to shifts in calibration over time. In order to minimize errors caused by such shifts in calibration a first infrared signal (I_g(1)) is measured and using an absorption value under an assumed chemical concentration (C(1)), a zero chemical signal I_o(1) is calculated using the known physical law and mathematical relation Absorption=1−I_g/I_o. A second infrared signal (I_g(2)) is then measured and the absorption value is calculated using the previously calculated zero chemical signal. A second concentration (C(2)) is then determined and the change in concentration is calculated by subtracting C(2) from C(1).

Claims

1. A sensor-based calibration method of measuring the change in concentration of a selected chemical in an environment with an infrared source for generating an infrared signal subjected to an optical absorption by the selected chemical, and using a non-linear infrared sensor having a microprocessor with a memory, the sensor measuring an infrared signal I_g which decreases with increasing concentration of the selected chemical and in which an infrared absorption vs. chemical concentration curve information for the selected chemical is stored in the memory of the microprocessor and in which the microprocessor calculates an absorption in terms of an absorption value using a physical law of optical absorption based on the complementary relation between a measured chemical infrared signal and a resultant absorption:

2. A method according to claim 1 in which the selected chemical is C₂ gas.

3. A method according to claim 2 in which the infrared absorption vs. gas concentration curve covers CO₂ concentrations at least between approximately 400 and 2000 ppm.

4. A method according to claim 3 in which the selected gas concentration value C(1) used in calculating the I_o(l) value is approximately 800 ppm.

5. A sensor-based calibration method of measuring the change in concentration level of a selected chemical in an environment using a non-linear infrared sensor having a microprocessor with a memory capable of storing infrared absorption versus chemical concentration curve information formed by a plurality of coordinate points defined by an abscissa and an ordinate, the sensor measuring a signal which is dependent upon concentration level of the selected chemical and in which related curve information for the selected chemical is stored in the memory of the microprocessor, the method minimizing errors caused by changes in calibration of the sensor over time, comprising the steps of measuring a pair of first and second signals of the selected chemical, with concentration level being the abscissa of the curve, assuming a selected first concentration level to obtain a corresponding ordinate in order to calculate, along with the first signal, a baseline selected chemical concentration value, calculating a second ordinate using the calculated baseline selected chemical concentration value along with the second signal which second ordinate is selected to a second concentration level, determining the related second concentration level and subtracting the first concentration level from the second concentration level to obtain the change in concentration.

6. A method according to claim 5 in which the sensor is a metal oxide sensor.

7. A method according to claim 6 in which the selected chemical is CO₂.