Control apparatus for pneumatic evacuation and water valves, operated by vacuum pressure

• US 6,360,768 B1
• Filed: 08/12/1997
• Issued: 03/26/2002
• Est. Priority Date: 08/17/1996
• Status: Expired due to Term

• Current Assignee: Roediger Vakuum- und Haustechnik GmbH
• Original Assignee: Roediger Anlagenbau Gmbh (Bilfinger Se)
• Inventors: Galler, Lothar
• Primary Examiner(s): Walton, George L.
• Application Number:
  US08/909,925
• Time in Patent Office: 1,687 Days
• Field of Search: 137/205, 137/236.1, 137/410, 137/413, 137/414, 137/907, 430/0, 431/6, 443/1, 443/4, 443/5, 432/3, 251/25, 251/28, 251/41, 141/65, 406/1, 406/50, 406/192
• US Class Current: 137/205
• CPC Class Codes: E03D 5/09 directly by the hand
• CPC Class Codes: E03F 1/006 Pneumatic sewage disposal systems; accessories specially adapted therefore
• CPC Class Codes: Y10S 137/907 Vacuum-actuated valves
• CPC Class Codes: Y10T 137/3109 Liquid filling by evacuating container
• CPC Class Codes: Y10T 137/402 Distribution systems involving geographic features

Abstract

A control apparatus for pneumatic evacuation and/or water valves, operated by vacuum pressure and used for a vacuum sewerage system, particularly for pneumatically operated sanitary appliances, such as vacuum closets, urinals or wash basins. The control apparatus comprises an activating element, such as a push button, which is integrated in a housing and moved relative to this housing against a force to operate a control valve which comprises a valve disc and a valve piston and transmits vacuum pressure from a vacuum source to the evacuation and water valves. A compact control apparatus is provided which prevents continuous transmittal of vacuum to the evacuation and water valves if the activating element is maloperated. The piston of the control valve is moved by a diaphragm separating a first and a second chamber within the housing. The first chamber is connectable through the first control valve to the evacuation and/or water valves and is connected to the vacuum source. The second chamber is in communication with ambient air when the activating element returns to its original position after having been moved against the force into the housing. A spring element drives the diaphragm towards the second chamber, whereby the diaphragm is moved against the spring force and opens the control valve if the pressure within the first chamber is sufficiently smaller than the pressure within the second chamber. A method for operating a valve.

Claims

1. A control apparatus for pneumatically operating at least one of an evacuation valve or a water valve in a vacuum sewerage system, particularly for use in sanitary appliances, such as closets, urinals or wash basins, which are operated by vacuum, comprising:

a housing including an activating element which is movable from an original position against a force relative to the housing to an activated position;

a three-way control valve being disposed in the housing and comprising a valve piston and a valve disc, said control valve being operated by the activating element and transmitting vacuum from a vacuum source to the at least one of the evacuation valve or water valve while being open, the control valve being disposed in the housing and transmitting atmospheric pressure to the at least one of the evacuation valve or water valve while being closed;

a first chamber being disposed in the housing and connected to the vacuum source and connectable to the at least one of the evacuation valve or water valve through the control valve, the first chamber disposed in the housing;

a second chamber being disposed in the housing and in communication with atmospheric pressure when the activating element has been activated by returning to its original position after having been moved against the force into the housing, the control valve interacting with the activating element via said valve piston such that the second chamber is sealed from the atmosphere when the control valve opens, at least one of the housing or the valve piston includes a bore connecting the first chamber and die second chamber so that vacuum is continuously drawing air through the bore from the second chamber to the first chamber and creating a similar pressure in the first and second chambers when the activating element is in its original position and a differential pressure between the first and second chambers causing the three-way control valve to be moved to an activated position only when the vacuum pressure in the first chamber exceeds a predetermined value when the activating element has been activated;

a diaphragm disposed in the housing separating the first chamber from the second chamber and being moveable for driving the valve piston of the control valve; and

a spring element disposed in the housing exerting a force on the diaphragm driving it towards the second chamber, whereby the diaphragm is moved against the spring force and opens the control valve only when the pressure differential force acting on the diaphragm and resulting from a pressure difference between the second chamber and the first chamber is stronger than the spring force whereby, when the control valve is open and is in the activated position, the first chamber connects the vacuum source to the at least one of the evacuation valve or the water valve and when the control valve is closed and the activating element is back in its original position, atmospheric pressure is transmitted to the at least one of the evacuation valve or the vacuum valve to cause deactivation of the at least one of the evacuation valve or the vacuum valve.

2. A control apparatus as described in claim 1 comprising a control piston which interacts with the activating element such that it remains in a first position sealing the second chamber from the atmosphere while the activating element is moved against the force into the housing and is moved to a second position opening a connection between the second chamber and the atmosphere while the activating element returns to its original position.

3. A control apparatus as described in claim 2 wherein the diaphragm drives the control piston back from its second to its first position while the diaphragm moves from a first position closing the first control valve to a second position opening the first control valve.

4. A control apparatus as described in claim 2 comprising a spring element which encompasses the control piston and produces a restoring force acting on the activating element to move the activating element back to its original position.

5. A control apparatus as described in claim 1 comprising an open connection between the first and second chamber through the valve piston of the control valve.

6. A control apparatus as described in claim 2 comprising a tappet extending from the diaphragm and returning the control piston from its second to its first position while the diaphragm moves from a first position closing the control valve to a second position opening the control valve.

7. A control apparatus as described in claim 2 wherein the activating element, the control piston, the first chamber, the second chamber, the diaphragm and the control valve are included in the housing which comprises connections for conduits to source and to the evacuation value.

8. A control apparatus as described in claim 2 wherein the control piston and the valve piston are arranged coaxially with a central axis of the housing.

9. A control apparatus as described in claim 7 comprising a conduit between the connection and a water valve, whereby the conduit is provided with a throttling element which delays closure of the water valve.

10. A control apparatus as described in claim 1 wherein the activating element is a push button.

11. A control apparatus as described in claim 1 wherein said housing includes said first and said second chamber with said valve piston and said valve disc and said diaphragm and connections to the vacuum source and to the evacuation and water valves.

12. A control apparatus as described in claim 1 including latching means disposed in the housing to position the control valve in a closed position until vacuum is sufficient to unlatch the latching means.

13. A control apparatus as described in claim 12 wherein the latching means interacts with the diaphragm such that the diaphragm is moved from a first position closing the control valve to a second position opening the control valve only if a vacuum of sufficient strength is available for evacuation of wastewater through the evacuation valve.

14. A control apparatus as described in claim 13 wherein the latching means comprises a magnet and a metal plate, one of which is attached to the diaphragm and the other is connected to the housing, the magnet and the metal plate being in close contact and thus attracting each other when the control valve is in its closed position.

15. A method for controlling operation of a valve in a vacuum sewage system comprising the steps of:

inducing a vacuum in a first chamber in a housing;

moving an activating element in the housing from an original position;

opening a second chamber of the housing to atmospheric pressure upon the activating element returning to its original position, said second chamber being located adjacent to the first chamber;

applying a pressure difference on a diaphragm between the first and second chamber by the atmospheric pressure entering the second chamber and the vacuum pressure being drawn on the first chamber;

holding a control valve in the housing in a closed position by a selective latching force while vacuum in the first chamber is insufficient to overcome the latching force;

overcoming the latching force when pressure difference between the second chamber and the first chamber overcomes the latching force for moving the diaphragm and opening the control valve;

transmitting vacuum from the first chamber to at least one of an evacuation valve or a water valve and opening at least one of the evacuation valve or the water valve to allow evacuation of wastewater from or the water valve to allow water flow to a sanitary appliance;

closing the second chamber to atmospheric pressure and evacuating the second chamber through a bore connecting the first chamber with the second chamber so that air is continuously drawn through the bore from the second chamber to the first chamber creating a similar pressure in the first and second chambers upon closure of the second chamber to atmospheric pressure, thus reducing the pressure difference between the first and second chambers irregardless of the position of the activating element;

returning the diaphragm to its original position; and

closing the control valve which closes the first chamber and transmits atmospheric pressure to the at least of the evacuation valve or the water valve, thus closing the at least one of the evaculation valve or the water valve.