Detection system, liquid-jet printing apparatus and liquid container

• US 6,361,136 B1
• Filed: 02/19/1998
• Issued: 03/26/2002
• Est. Priority Date: 02/19/1997
• Status: Expired due to Term

• Current Assignee: Canon Kabushiki Kaisha (Canon Inc.)
• Original Assignee: Canon Kabushiki Kaisha (Canon Inc.)
• Inventors: Watanabe, Itaru, Hiramatsu, Soichi, Sato, Osamu, Takagi, Shinji, Udagawa, Kenta
• Primary Examiner(s): Barlow, John
• Assistant Examiner(s): Dudding, Alfred
• Application Number:
  US09/025,791
• Time in Patent Office: 1,496 Days
• Field of Search: 347/6, 347/7, 359/399, 359/831
• US Class Current: 347/7
• CPC Class Codes: B41J 2/17546 electronically
• CPC Class Codes: B41J 2/17566 Ink level or ink residue control
• CPC Class Codes: B41J 2002/17573 using optical means for ink level indication

Abstract

Precision of detecting existence/non-existence of a liquid container and a liquid level in the container is improved even if the detection is performed by a single sensor, or even if the S/N ratio of the detection is low, the detected results can be discriminated from one another. For this, a concave polyhedron is provided in the center of the bottom surface of an optical prism in order to reduce the amount of light reflected on the bottom surface of the optical prism and returned to a photoreceptor. Moreover, a reflection curved surface having a quadratic surface e.g. spherical surface or paraboloid, is provided on the bottom surface of an ink tank, for reflecting light emitted by an optical unit consisting of a light emission device and a photoreceptor. By virtue of this, even in a case where an arrangement angle or position of the optical unit is deviated to some extent, sufficient amount of light for the photoreceptor can be received, making it possible to accurately detect existence/non-existence of ink and/or existence/non-existence of an ink tank.

Claims

1. A detection system comprising:

a liquid container for holding liquid;

optical means including a light emission unit for emitting light to said liquid container and a light receptor for receiving reflected light of the emitted light;

a prism formed with light transmitting material, said prism having a surface constructing a part of an external wall surface of said liquid container and plural reflection surfaces, which are different from said surface, each being in contact with liquid and having a predetermined angle with respect to a light path of the emitted light; and

determination means for determining whether or not the liquid in said liquid container exists based on the reflected light of the light emitted on said prism and received by said optical means, wherein

said liquid container has a diffusion portion, provided in between a portion opposing to said light emission unit and another portion opposing to said light receptor, for diffusing light reflected on said external wall surface of said liquid container so as to prevent the reflected light from returning to said light receptor of said optical means,

and said liquid container and said optical means are separated from each other.

2. The detection system according to claim 1, wherein said prism is provided on a bottom surface portion of said liquid container.

3. The detection system according to claim 1, wherein said diffusion portion is a concave polyhedral portion provided in a center of a bottom surface portion of said prism.

4. The detection system according to claim 1, wherein said diffusion portion is a rough surface provided in a center of a bottom surface portion of said prism.

5. The detection system according to claim 1, further comprising a detection portion provided in the vicinity of said prism, in cooperation with said optical means and determination means, for, when light is emitted by said optical means, determining whether or not said liquid container exists by reflecting a predetermined amount of light regardless of whether or not the liquid in said liquid container exists.

6. The detection system according to claim 5, wherein said detection portion is a concave curved surface portion provided on said external wall surface of said liquid container.

7. The detection system according to claim 5, wherein the amount of light, reflected on said detection portion, detected by said light receptor, is in between an amount of light reflected on said prism in a case where said liquid container contains liquid and an amount of light reflected on said prism in a case where said liquid container does not contain liquid.

8. The detection system according to claim 5, further comprising a second diffusion portion, different from said diffusion portion, which is provided in between said prism and said detection portion, for diffusing light reflected on said external wall surface of said container, thereby preventing the reflected light from returning to said light receptor.

9. The detection system according to claim 1, wherein said determination means comprises:

maximum value detection means for respectively obtaining maximum values of an amount of reflected light received when said liquid container and said optical means are within respective predetermined ranges;

comparison means for comparing the maximum values detected by said maximum value detection means with respective predetermined threshold values; and

discrimination means for discriminating whether or not the liquid in said liquid container exists and whether or not said liquid container exists, based on the comparison results obtained by said comparison means.

10. A liquid-jet printing apparatus comprising:

a liquid container for containing liquid;

a container holding portion capable of holding said liquid container;

optical means, provided near said container holding portion, including a light emission unit for emitting light to said liquid container and a light receptor for receiving reflected light of the emitted light; and

detection means for detecting whether or not liquid in said liquid container exists, based on the reflected light of the light emitted by said light emission unit and received by said light receptor,

wherein said liquid container held by said container holding portion comprises;

a prism formed with light transmitting material, said prism having a surface constructing a part of an external wall surface of said liquid container and plural reflection surfaces, which are different from said surface, each being in contact with liquid and having a predetermined angle with respect to a light path of the emitted light; and

a diffusion portion provided in between a light reception portion and a light reflecting portion of said prism, for diffusing light reflected on said external wall surface of said liquid container so as to prevent the reflected light from returning to said light receptor of said optical means,

and said liquid container and said optical means are separated from each other.

11. A liquid container comprising:

a liquid storage container for reserving liquid;

a liquid supply opening for supplying the liquid reserved in said liquid storage container externally; and

a prism formed with light transmitting material, said prism having a surface constructing a part of an external wall surface of said liquid storage container and plural reflection surfaces, which are different from said surface, each being in contact with liquid and having a predetermined angle with respect to a light path of emitting light,

wherein said prism has a concave polyhedral portion constructed with plural surfaces having a different shape from that of said plural reflection surfaces of said prism, said concave polyhedral portion provided on the surface of said prism which constructs said external wall surface of said liquid storage container, and

wherein a concave depth of said concave polyhedral portion is about a thickness of an external wall surface whose part is constructed by said prism.

12. The liquid container according to claim 11, wherein said prism is provided on a bottom surface portion of said liquid storage container.

13. The liquid container according to claim 11, wherein a side surface of said prism partially contacts against a part of said external wall surface of said liquid storage container, and a notch is provided in said external wall surface which a side surface of said prism partially contacts against.

14. The liquid container according to claim 11, wherein among surfaces of said prism, forming a part of said external wall surface of said liquid storage container, at least one of said surfaces separated by said concave polyhedral portion has a convex surface.

15. The liquid container according to claim 11, wherein an internal surface of said concave portion of said concave polyhedral portion has a rough surface.

16. The liquid container according to claim 11, wherein said plural reflection surfaces of said prism have a smooth surface and a side surface of said prism has a rough surface so as to irregularly reflect light.

17. The liquid container according to claim 11, further comprising a detection portion provided in the vicinity of said prism, when light is emitted by external optical means, for reflecting a predetermined amount of light regardless of whether or not the liquid exists in said liquid storage container.

18. The liquid container according to claim 17, wherein said detection portion is a concave surface portion provided on said external wall surface of said liquid storage container.

19. The liquid container according to claim 17, further comprising a diffusion portion provided in between said prism and said detection portion, for diffusing light reflected on said external wall surface of said liquid storage container, thereby preventing the reflected light from returning to a light receptor of the external optical means.

20. A liquid container attachable/detachable to/from a printing apparatus having optical means in which a light emission unit and a light receptor are fixed within a predetermined space, comprising:

a liquid storage container for reserving liquid;

a liquid supply opening for supplying the liquid reserved in said liquid storage container externally;

a first detection portion provided on a surface of said liquid storage container, wherein when light is emitted, said first detection portion reflects different amounts of light depending on whether or not the liquid in said liquid storage container exists; and

a second detection portion provided in the vicinity of said first detection portion, wherein when light;

is emitted, said second detection portion reflects a predetermined amount of light,

wherein said container is movable relative to the optical means, and

the predetermined amount of light reflected by said second detection portion is between an amount of reflected light in a case where said first detection portion detects existence of liquid and an amount of reflected light in a case where said first detection portion detects non-existence of liquid.

21. The liquid container according to claim 20, wherein said first detection portion is a light-transmitting prism provided on a bottom surface of said liquid storage container.

22. The liquid container according to claim 20, wherein said second detection portion is a concave curved surface portion provided on an external wall surface of said liquid storage container.

23. The liquid container according to claim 22, wherein a radius of curvature of said concave curved surface portion is larger in a first direction than a second direction, said first direction being parallel to a line connecting a light incident portion and light reflecting portion of said first detection portion, the second direction being perpendicular to the first direction.

24. A liquid-jet printing apparatus including said liquid container according to claim 23, and further comprising:

a carriage capable of holding said liquid container and scanning in the second direction;

optical means, provided along a scanning path of said carriage, capable of emitting light to said first and second detection portions of said liquid storage container and receiving reflected light;

control means for controlling to drive said optical means while moving said liquid container by said carriage in the vicinity of said optical means; and

detection means for detecting existence/non-existence of liquid in said liquid container and/or existence/non-existence of said liquid container, based on the reflected light received by said optical means,

wherein the light emission unit and light receptor of said optical means are arranged in the first direction.

25. The liquid-jet printing apparatus according to claim 24, wherein said detection means comprises:

maximum value detection means for respectively obtaining maximum values of an amount of received reflected light when a relative portion of said liquid container and said optical means are within respective predetermined ranges;

comparison means for comparing the maximum values detected by said maximum value detection means with respective predetermined threshold values; and

determination means for determining existence/non-existence of liquid in said liquid container and/or existence/non-existence of said liquid container, based on the comparison result obtained by said comparison means.

26. The liquid container according to claim 20, wherein an internal wall surface of said liquid storage container where said second detection portion is arranged has a rough surface.

27. The liquid container according to claim 20, further comprising a diffusion portion, provided in between said first detection portion and said second detection portion, for diffusing light reflected on said external wall surface of said liquid storage container, thereby preventing the light from returning to the light receptor.

28. The liquid container according to claim 27, wherein said second detection portion is a concave curved surface portion provided on said external wall surface of said liquid storage container,

said diffusion portion is a rough surface formed integratedly on an external wall surface of a bottom surface of said liquid storage container, and

an end portion of said concave curved surface portion is part of a circular arc.

29. The liquid container according to claim 27, wherein said diffusion portion is further projected outwardly from said external wall surface of said storage container as compared to said first detection portion, or is situated on a same surface level.

30. a liquid container comprising:

a liquid storage container for reserving liquid;

a liquid supply opening for supplying the liquid reserved in said liquid storage container externally;

a first detection portion provided on a surface of said liquid storage container, wherein when light is emitted, said first detection portion reflects different amounts of light depending on whether or not liquid in said liquid storage container exists; and

a second detection portion provided in the vicinity of said first detection portion, wherein when light is emitted, said second detection portion reflects a predetermined amount of light; and

a diffusion portion, provided in between said first detection portion and said second detection portion, for diffusing light reflected on an external wall surface of said liquid storage container, thereby preventing the light from returning to an externally provided light receptor.

31. The liquid container according to claim 30, wherein said first detection portion and said second detection portion are provided on a bottom surface of said liquid storage container.

32. The liquid container according to claim 30, wherein said diffusion portion is further projected outwardly from said external wall surface of said storage container as compared to said first detection portion, or is situated on a same surface level.

33. The liquid container according to claim 30, wherein said diffusion portion is a rough surface formed integratedly on said external wall surface of a bottom surface of said liquid storage container.

34. The liquid container according to claim 30, wherein said diffusion portion is a concave portion formed on said external wall of a bottom surface of said liquid container.

35. The liquid container according to claim 30, further comprising:

a plurality of liquid storage containers capable of respectively reserving plural types of liquid; and

a plurality of prisms corresponding to said liquid storage containers,

wherein a diffusion portion is provided in between said plurality of prisms.

36. A liquid-jet printing apparatus for performing printing by discharging liquid, comprising:

a liquid container having a first detection portion and a second detection portion adjacent to said first detection portion, on at least one surface of said liquid container;

a carriage capable of holding said liquid container and scanning along a direction in which said first and second detection portions are arranged;

optical means, provided along a scanning path of said carriage, capable of emitting light to said first and second detection portions of said liquid container and receiving reflected light;

control means for controlling to drive said optical means while moving said liquid container by said carriage in the vicinity of said optical means; and

detection means for detecting existence/non-existence of liquid in said liquid container and/or existence/non-existence of said liquid container, based on reflected light received by said optical means,

wherein said detection means comprises;

maximum value detection means for respectively obtaining maximum values of an amount of received reflected light when a relative portion of said liquid container and said optical means are within respective predetermined ranges;

comparison means for comparing the maximum values detected by said maximum value detection means with respective predetermined threshold values; and

determination means for determining existence/non-existence of liquid in said liquid container and/or existence/non-existence of said liquid container, based on the comparison result obtained by said comparison means.

37. The liquid-jet printing apparatus according to claim 36, wherein said determination means first determines existence/non-existence of said liquid container, then determines existence/non-existence of liquid in said liquid container.

38. The liquid-jet printing apparatus according to claim 36, further comprising minimum value detection means for obtaining a minimum value of an amount of reflected light detected at a predetermined portion other than said first detection portion or said second detection portion,

wherein said comparison means compares differences between the maximum values obtained by said maximum value detection means and the minimum value detected by said minimum value detection means, with predetermined threshold values respectively.

39. The liquid-jet printing apparatus according to claim 36, wherein said liquid container comprises:

a negative-pressure generating member accommodating chamber, having a liquid supply opening and an atmospheric-air communicating portion, for accommodating a negative-pressure-generating member; and

a liquid storage, having a passage opening connected to said negative-pressure generating member accommodating chamber and forming a substantially enclosed space,

wherein after said determination means in cooperation with the first detection portion detects existence/non-existence of liquid in said liquid container, a number of dots corresponding to liquid droplets discharged is counted and a request for exchanging said liquid container is displayed before consuming liquid in said negative-pressure generating member accommodating chamber.

40. The liquid-jet printing apparatus according to claim 36, further comprising an ink-jet printhead which serves as a liquid-jet head unit and performs printing by discharging ink.

41. The liquid-jet printing apparatus according to claim 40, wherein said printhead is a printhead which discharges ink by utilizing heat energy, and includes heat energy transducers for generating heat energy to be applied to the ink.

42. A light amount change receiving system for emitting light and receiving reflected light, comprising:

a prism formed with light transmitting material, having a surface constructing a part of an external wall surface of a container and plural reflection surfaces, which are different from said surface, each being in contact with contents of the container and having a predetermined angle with respect to a light path of the emitted light; and

a diffusion portion, provided in between a light incident portion of said prism for receiving the emitted light and a light reflecting portion of said prism for reflecting the light, for diffusing light reflected on an external wall surface of the container, thereby preventing the light from being reflected,

wherein the container and a source of the emitted light are separated from each other.

43. A liquid container attachable/detachable to/from a printing apparatus having optical means in which a light emission unit and a light receptor are fixed with a predetermined space, said liquid container being movable relative to the optical means, comprising:

a liquid storage container for storing liquid;

a prism formed with light transmitting material, having a surface constructing a part of an external wall surface of said liquid storage container and plural reflection surfaces, which are different from said surface, each being in contact with liquid and having a predetermined angle with respect to a light path of light; and

a diffusion portion provided on a surface of said prism constructing a part of an external wall surface of said liquid storage container, for diffusing light reflected on an external-wall surface of said liquid storage container, thereby preventing the light from returning to the light receptor,

wherein said diffusion portion is provided in between a light incident portion of said prism for receiving light from the light emission portion and a light reflecting portion of said prism for reflecting the light intended to return to the light receptor,

and said liquid storage container and said optical means are separated from each other.

44. The liquid container according to claim 43, further comprising:

a negative-pressure generating member accommodating chamber, accommodating a negative-pressure-generating member and having a liquid supply opening and an atmospheric-air communicating portion, wherein

said liquid storage container includes a passage opening connected to said negative-pressure generating member accommodating chamber and forming a substantially enclosed space,

wherein said prism is provided in said liquid storage container.