Substrate coupling method
First Claim
1. A method of adhering substrates together, the steps comprising:
- introducing a primary substrate having a first surface and at least one outer peripheral edge;
applying a bonding element to the first surface in proximity to the outer peripheral edge;
introducing a secondary substrate having a second surface;
placing the secondary substrate adjacent the primary substrate and seating the secondary substrate upon the bonding element in a first surface to second surface relationship to thereby form a bonded substrate, the bonded substrate having a cell bounded by the substrate'"'"'s peripheries and the first surface and the second surface;
introducing at least one injector;
inserting the injector into and through the bonding element at a first opening comprising a bottom of the bonded substrate, the injector in fluid-flow communication with the cell;
thereby forming at least one injection port;
inserting a means for exhausting into and through the bonding element at a second opening of the bonded substrate, the means for exhausting in communication with the cell;
providing a means for optically cohering and introducing the means for optically cohering to the injector;
injecting the means for optically cohering in to the cell and ejecting any gas within the cell through the means for exhausting; and
filling the cell with the means for optically cohering.
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Accused Products
Abstract
The present invention is a method for optically cohering substrates together. Two clean substrates are bonded together, and then positioned at approximately a 10-70 degree angle (or range therebetween) parallel to each other and in close proximity to each other. An optically clear, refractive index means for optically cohering is then de-gassed to remove any gas within the means for optically cohering. Then, a pressurized means for injecting is filled with the means for optically cohering. The means for injecting then introduces the means for optically cohering within the two substrates from a peripheral edge, thereby allowing the means for optically cohering to permeate throughout the volume between the two substrates. The means for optically cohering is allowed to cure, thereby adhering the substrates together.
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Citations
38 Claims
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1. A method of adhering substrates together, the steps comprising:
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introducing a primary substrate having a first surface and at least one outer peripheral edge;
applying a bonding element to the first surface in proximity to the outer peripheral edge;
introducing a secondary substrate having a second surface;
placing the secondary substrate adjacent the primary substrate and seating the secondary substrate upon the bonding element in a first surface to second surface relationship to thereby form a bonded substrate, the bonded substrate having a cell bounded by the substrate'"'"'s peripheries and the first surface and the second surface;
introducing at least one injector;
inserting the injector into and through the bonding element at a first opening comprising a bottom of the bonded substrate, the injector in fluid-flow communication with the cell;
thereby forming at least one injection port;
inserting a means for exhausting into and through the bonding element at a second opening of the bonded substrate, the means for exhausting in communication with the cell;
providing a means for optically cohering and introducing the means for optically cohering to the injector;
injecting the means for optically cohering in to the cell and ejecting any gas within the cell through the means for exhausting; and
filling the cell with the means for optically cohering. - View Dependent Claims (2, 3, 4, 5, 6, 7, 8, 9, 10, 11, 12, 13, 14, 15, 16, 17)
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18. A method of coupling substrates together, the steps comprising:
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introducing a liquid crystal display (LCD) substrate having an inner surface and an outer edge;
placing a bonding element to the inner surface adjacent to the outer edge;
forming a cell by providing a protective substrate having a secondary inner surface and placing the protective substrate in alignment with the LCD substrate and seating the protective substrate to the bonding element in a LCD first surface to a secondary inner surface relationship to thereby form a bonded substrate, the cell bounded by the bonded substrate'"'"'s peripheries, the LCD first surface and the secondary inner surface;
introducing at least one injector and at least one means for gas ejection, the injector being disposed into and through the bonding element at a bottom first corner of the bonded substrate, the means for gas ejection being disposed into and through the bonding element at a location opposite of the bottom first corner; and
introducing a pressurized means for optically cohering to the fluid injector and injecting the means for optically cohering in to the cell while ejecting any gas within the cell through the means for ejection. - View Dependent Claims (19, 20, 21, 22, 23, 24, 25, 26)
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27. A method of adhering an LCD substrate to a protective, the steps comprising introducing a liquid crystal display (LCD) substrate and a protective substrate, the LCD substrate having a bonding surface and an outer peripheral edge;
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applying a bonding means to the bonding surface in proximity to the outer peripheral edge;
joining the protective substrate to the LCD substrate by the bonding element to thereby form a bonded substrate, a cell being defined within the bonded substrate;
providing an injector into and through a bottom corner of the bonding means;
providing a means for exhausting into and through the bonding means, the injector, the cell and the means for exhausting all in fluid-flow communication with each other;
introducing a pressurized, de-gassed means for optically cohering to the injector and injecting the means for optically cohering in to the bonded substrate'"'"'s cell while ejecting any fluid through the means for exhausting; and
filling the cell with the means for optically cohering.- View Dependent Claims (28, 29, 30, 31, 32, 33, 34, 35)
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36. A method of coupling substrates together, the steps comprising:
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introducing a first substrate;
introducing a second substrate;
placing the first substrate adjacent to the second substrate;
forming a seal between the first substrate and the third substrate so that a cell is formed between the first substrate and the second substrate; and
injecting an optical laminate into the cell from a bottom portion of the cell thereby coupling the first substrate to the second substrate. - View Dependent Claims (37, 38)
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Specification