Upper limb prosthesis

• US 6,361,570 B1
• Filed: 04/24/2000
• Issued: 03/26/2002
• Est. Priority Date: 10/24/1997
• Status: Expired due to Term

• Current Assignee: Touch Bionics Limited (Ossur hf)
• Original Assignee: Lothian Primary Care Trust
• Inventors: Gow, David James
• Primary Examiner(s): SNOW, BRUCE EDWARD
• Application Number:
  US09/530,175
• Time in Patent Office: 701 Days
• Field of Search: 623/58, 623/60, 623/62, 623/57, 623/61, 901/25, 901/28, 901/29
• US Class Current: 623/62
• CPC Class Codes: A61F 2/54 Artificial arms or hands or parts thereof
• CPC Class Codes: A61F 2/58 Elbows; Wrists ; Other joints; Hands
• CPC Class Codes: A61F 2/581 Shoulder joints
• CPC Class Codes: A61F 2/582 Elbow joints
• CPC Class Codes: A61F 2/583 Hands; Wrist joints
• CPC Class Codes: A61F 2/585 Wrist joints
• CPC Class Codes: A61F 2/586 Fingers
• CPC Class Codes: A61F 2/70 electrical
• CPC Class Codes: A61F 2002/30235 tubular, e.g. sleeves
• CPC Class Codes: A61F 2002/30523 by means of meshing gear teeth
• CPC Class Codes: A61F 2002/30525 Worm gears
• CPC Class Codes: A61F 2002/5001 Cosmetic coverings
• CPC Class Codes: A61F 2002/5039 allowing only for single rotation
• CPC Class Codes: A61F 2002/5055 Reinforcing prostheses by embedding particles or fibres during moulding or dipping, e.g. carbon fibre composites
• CPC Class Codes: A61F 2002/5067 having rolling elements between articulating surfaces
• CPC Class Codes: A61F 2002/5069 Ball bearings
• CPC Class Codes: A61F 2002/543 Lower arms or forearms
• CPC Class Codes: A61F 2002/546 Upper arms
• CPC Class Codes: A61F 2002/701 operated by electrically controlled means, e.g. solenoids or torque motors
• CPC Class Codes: A61F 2220/0025 Connections or couplings between prosthetic parts, e.g. between modular parts; Connecting elements
• CPC Class Codes: A61F 2230/0069 : cylindrical
• CPC Class Codes: A61F 2240/001 : Designing or manufacturing processes
• CPC Class Codes: A61F 2310/00011 : Metals or alloys

Abstract

The present invention provides an articular endoskeletal prosthesis 1 for providing a user with at least one of a mechanically operable pivoting wrist, elbow and shoulder joint. The prosthesis 1 has at least one elongate endoskeletal tube upper limb member 5 with a proximal end portion 6 having a pivotal connection 7 to a support body 9 therefor. One of said upper limb member proximal end portion 6 and said support body 9 has a fixed worm gear wheel means 19 and the other a drive motor 22 having a drive output worm 25 extending generally tangentially of said worm gear wheel means 19 for engagement with the gear teeth of said worm gear wheel means 19 so that when said drive motor 22 is operated, in use of the prosthesis 1, said upper limb member 5 moves around said worm gear wheel means 19 so as to pivot said upper limb member about its pivotal connection 7.

Claims

1. An articular endoskeletal prosthesis for providing a user with a mechanically operable pivoting and rotating wrist joint, said prosthesis having at least one elongate forearm endoskeletal tube upper limb member with a proximal end portion having a pivotal connection to a support body therefor, one of said upper limb member proximal end portion and said support body having a fixed worm gear wheel provided with gear teeth and the other a drive motor having a drive output worm extending generally tangentially of said fixed worm gear wheel in captive engagement with said gear teeth of said fixed worm gear wheel so that when said drive motor is operated, in use of the prosthesis, said drive output worm moves around said fixed worm gear wheel so as to pivot said upper limb member about its pivotal connection relative to said support body wherein said wrist joint is provided, at its up-joint side with a rotary actuator connection which comprises a fixed stump portion fixedly mounted in the distal end of a forearm endoskeletal tube, and having at said distal end a ring gear, a tubular wrist flexor support body having an open end portion rotatably mounted on said stump portion via annular bearings, and a closed end portion mounting, on its outside face, the wrist flexor fixed worm gear wheel, and on its inside face a spur pinion gear drive unit, wherein said drive unit extends parallel to, but offset from the central longitudinal rotational axis of said wrist flexor support body for driving engagement of the spur pinion gear thereof with said ring gear so that operation of the drive motor of said drive unit causes, in use of the prosthesis, the wrist flexor support body to rotate about said stump portion.

2. An articular endoskeletal prosthesis according to claim 1 for further providing a user with at least one of a mechanically operable pivoting, elbow and shoulder joint, having at least one elongate endoskeletal tube upper limb member with a proximal end portion having a pivotal connection to a support body therefor, one of said upper limb member proximal end portion and said support body having a fixed worm gear wheel provided with gear teeth and the other a drive motor having a drive output worm extending generally tangentially of said fixed worm gear wheel in captive engagement with said gear teeth of said fixed worm gear wheel so that when said drive motor is operated, in use of the prosthesis, said drive output worm moves around said fixed worm gear wheel so as to pivot said upper limb member about its pivotal connection relative to said support body.

3. An articular endoskeletal prosthesis according to claim 2, wherein a said endoskeletal tube member of said wrist joint has a diameter which is less than that of a said endoskeletal tube member of a said elbow or shoulder joint.

4. An articular endoskeletal prosthesis according to claim 1 wherein said prosthesis includes a said wrist joint, a said elbow joint, and a said shoulder joint, wherein said shoulder joint has a shoulder adaptor support body pivotally connected to an upper arm endoskeletal tube member, said upper arm tube member having a distal end portion constituting a support body for said elbow joint, said elbow joint support body being pivotally connected to a said forearm endoskeletal tube member.

5. An articular endoskeletal prosthesis according to claim 1, wherein the drive motor is provided with a gearbox, said drive motor and gearbox having a generally cylindrical form with an axially extending worm gear so as to facilitate mounting thereof inside the end of an endoskeletal tube member with the drive output worm projecting axially outwardly therefrom.

6. An articular endoskeletal prosthesis according to claim 1, wherein the drive motor with its drive output worm is mounted on said upper limb member and the fixed worm gear wheel is mounted on said support body.

7. An articular endoskeletal prosthesis according to claim 1, wherein the drive motor is mounted on said support body and the fixed worm gear wheel is mounted on said upper limb member.

8. An articular endoskeletal prosthesis according to claim 1, wherein said support body comprises an endoskeletal tube member or a stump adaptor.

9. An articular endoskeletal prosthesis according to claim 1 wherein said endoskeletal tube member is formed from woven and/or laminated carbon fibre or a high strength lightweight metal alloy.

10. An articular endoskeletal prosthesis according to claim 1, wherein said drive motor is a permanent magnet D.C. motor having a substantially linear relation between torque and drive current.

11. An articular endoskeletal prosthesis according to claim 1, wherein said drive motor has an output shaft, and further has coupled in-line with said output shaft a gear box, wherein said gear box is chosen from a range of gear boxes wherein said range of gear boxes provides a variety of gearing ratios such that different torque-output drive speeds are selected by choosing the appropriate gear box with the desired gearing ratios from the range.

12. An articular endoskeletal prosthesis according to claim 1, wherein there is provided a cosmetic cladding which extends unbroken across a said at least one joint in use of said prosthesis.

13. An articular endoskeletal prosthesis according to claim 1, wherein, in use of the prosthesis, there is provided a power source for said motor.

14. An articular endoskeletal prosthesis according claim 13, wherein said power source is of a generally annular or part-annular form for mounting on the outside of a said endoskeletal tube member.

15. An articular endoskeletal prosthesis according to claim 1 which includes a cosmetic hand cladding which extends unbroken up above said wrist joint, the upper end of said hand cladding being mounted on an annular bearing mounted on said forearm endoskeletal tube.

16. An articular endoskeletal prosthesis according to claim 1 wherein said fixed worm gear wheel is arranged concentrically with said pivotal connection.