Parallel resistor array for progressively detecting brake lining wear

• US 6,366,201 B1
• Filed: 01/23/2001
• Issued: 04/02/2002
• Est. Priority Date: 01/23/2001
• Status: Expired due to Fees

• Current Assignee: Dana Heavy Vehicle Systems Group LLC (Dana, Inc.)
• Original Assignee: Dana Corporation (Dana, Inc.)
• Inventors: Hanisko, John Cyril P.
• Primary Examiner(s): Lefkowitz, Edward
• Assistant Examiner(s): GOINS, DAVETTA WOODS
• Application Number:
  US09/766,582
• Time in Patent Office: 434 Days
• Field of Search: 340/454, 340/453, 73/86, 731/21, 188/1.11 W, 188/1.11 L, 188/1.11 R, 188/18.A, 188/1.11 E, 200/61.44, 324/700
• US Class Current: 340/454
• CPC Class Codes: F16D 66/026 indicating different degrees of lining wear

Abstract

A parallel resistor array for progressively detecting brake lining wear. A plurality of conductors are embedded within a brake lining or otherwise disposed between the brake surface and an actuator. Each of the conductors is connected to a resistor that is in turn connected to an indicator circuit. The indicator circuit is also connected to the brake surface. The conductors have progressively increasing lengths extending from the brake surface to the actuator. When the brakes are applied, the brake surface may contact at least one of the conductors to close the indicator circuit. As the brake lining wears, each of the conductors progressively contact the brake surface when the brakes are applied thus progressively adding a resistor to the indicator circuit. The conductors and resistors are arranged in parallel and thus as the brake lining wears, the overall resistance in the indicator circuit progressively decreases. Progressive brake lining wear may then be detected directly corresponding to the change in resistance in the indicator circuit.

Claims

1. A brake lining wear indicator for indicating wear in a brake lining disposed between a brake surface and a brake actuator, said indicator comprising:

a plurality of spaced apart erodable conductors disposed between said brake surface and said actuator, said plurality of erodable elements having progressively decreasing length in a direction between said brake surface and said actuator; and

a plurality of resistors at least one each electrically connected and disposed between each of said plurality of conductors and a common ground in a indicator circuit, said indicator circuit electrically connected to said brake surface to complete a circuit extending through and across said brake surface and said common ground, wherein as said brake lining wears said plurality of erodable elements progressively erode to contact said brake surface thereby progressively adding said plurality of resistors in a parallel arrangement across said indicator circuit and progressively reducing an overall resistance between said brake surface and said common ground to indicate progressive brake lining wear.

2. The brake lining wear indicator according to claim 1, wherein said conductors and said resistors comprises at least seven conductors and seven resistors.

3. The brake lining wear indicator according to claim 1, wherein said conductors are made of metal.

4. The brake lining wear indicator according to claim 1, wherein said plurality of resistors have substantially equal resistance and as said conductors progressively contact said brake surface as said brake lining wears said resistance in said indicator circuit decreases.

6. The device according to claim 1, wherein said array of conductors and associated resistors comprises at least seven conductors and seven resistors.

7. The device according to claim 1, wherein said conductors are made of metal.

5. A parallel array of conductors embedded in a brake lining for indicating progressive brake wear in said brake lining, said brake lining and said array of conductors being disposed between a brake surface and a brake actuator, said conductors having progressively increasing lengths in an orthogonal direction extending from said brake surface, each of said conductors having an associated resistor electrically connected thereto an in turn being connected to an indicator circuit for detecting progressive wear of said brake lining, said indicator circuit being electrically connected to said brake surface to complete a circuit across said brake lining, wherein as said brake lining progressively wears an increasing number of said conductors progressively contacts said bake surface thereby progressively adding said resistors to said sensing circuit to progressively change an overall resistance therein to thereby indicate progressive brake lining wear.

8. The device according to claim 5, wherein said plurality of resistors have substantially equal resistance and as said conductors progressively contact said brake surface as said brake lining wears said resistance in said indicator circuit decreases.

9. A brake lining wear sensor circuit assembly for indicating wear in a brake lining disposed between a brake surface and a brake actuator, said assembly comprising:

a parallel array of conductors disposed between said brake surface and said brake lining, said conductors having progressively increasing lengths in a direction extending from said brake actuator to said brake surface;

a plurality of resistors at least one each electrically connected to a corresponding one of said conductors;

an indicator circuit electrically connected to said resistors and to said brake surface completing a circuit extending through and across said brake surface;

wherein as said brake lining wears, said brake surface progressively contacts an increasing number of said conductors thereby progressively adding said parallel arranged resistors to said indicator circuit when contacting said brake surface and thereby progressively changing an overall resistance across said indicator circuit to indicate progressive brake lining wear.

10. The assembly according to claim 9, wherein said parallel array of conductors and corresponding resistors comprises at least seven conductors and associated resistors.

11. The assembly according to claim 9, wherein said conductors are made of metal.

12. The assembly according to claim 9, wherein said plurality of resistors have substantially equal resistance and as said conductors progressively contact said brake surface as said brake lining wears said resistance in said indicator circuit decreases.