Communication technique for field devices in industrial processes

• US 6,370,448 B1
• Filed: 10/12/1998
• Issued: 04/09/2002
• Est. Priority Date: 10/13/1997
• Status: Expired due to Term

• Current Assignee: Rosemount Incorporated (Emerson Electric Company)
• Original Assignee: Rosemount Incorporated (Emerson Electric Company)
• Inventors: Eryurek, Evren
• Primary Examiner(s): Grant, William
• Assistant Examiner(s): Rodriguez, Paul
• Application Number:
  US09/169,873
• Time in Patent Office: 1,275 Days
• Field of Search: 700/2, 700/9, 700/17, 700/282, 700/19, 710/711
• US Class Current: 700/282
• CPC Class Codes: G05B 19/0421 Multiprocessor system
• CPC Class Codes: G05B 19/4185 characterised by the network communication
• CPC Class Codes: G05B 2219/23298 Remote load of program, through internet
• CPC Class Codes: G05B 2219/23299 Remote load of program, through fieldbus
• CPC Class Codes: G05B 2219/23304 Download program from host
• CPC Class Codes: G05B 2219/25008 Different buses, protocols on same line, also dsl
• CPC Class Codes: G05B 2219/25174 Ethernet
• CPC Class Codes: G05B 2219/25428 Field device
• CPC Class Codes: G05B 2219/31104 Remote configuration of parameters of controlled devices
• CPC Class Codes: G05B 2219/31121 Fielddevice, field controller, interface connected to fieldbus
• CPC Class Codes: G05B 2219/31129 Universal interface for different fieldbus protocols
• CPC Class Codes: G05B 2219/31156 Network structure, internet
• CPC Class Codes: G05B 2219/31186 TCP-IP internet protocol
• CPC Class Codes: G05B 2219/31205 Remote transmission of measured values from site, local to host
• CPC Class Codes: G05B 2219/31422 Upload, download programs, parameters from, to station to, from server
• CPC Class Codes: G05B 2219/32126 Hyperlink, access to program modules and to hardware modules in www, web server, browser
• CPC Class Codes: G05B 2219/34038 Web, http, ftp, internet, intranet server
• CPC Class Codes: Y02P 90/02 Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS]

Abstract

A process device is adapted to couple to a process control loop and communicate on the process control loop. Communication on the process control loop is effected in accordance with an internet protocol. A process communication device is also provided which couples to the process control loop, and an internet. The process communication device provides process control information received from the process control loop, to the internet. Conversely, the process communication device also provides information received from the internet to the process control loop.

Claims

1. A process device adapted to couple to a fluid process control loop, the process device comprising:

a regulator circuit adapted to couple to the process control loop and power the process device with power received from the process control loop;

loop interface circuitry adapted to couple to the process control loop to send and receive loop signals to and from the process control loop;

processor circuitry operably coupled to the loop interface circuitry, the processor circuitry adapted to receive a sensor output;

a memory operably coupled to the processor circuitry, the memory containing an internet address of the process device, the internet address comprising at least four groups of data each group comprising at least eight bits; and

wherein the loop interface circuitry is configured to receive data packets from the process control loop which contain the internet address and to transmit data packets on the process control loop which include the internet address.

2. The process device of claim 1 wherein the internet address is an Internet Protocol address as defined by RFC 791, promulgated by the Internet Engineering Task Force September, 1981.

3. A process device adapted to couple to a fluid process control loop, the process device comprising:

means for providing power to the process device with power received from the process control loop;

means for storing an internet address; and

means for sending and receiving data containing the internet address to and from the process control loop.

4. A process device adapted to couple to a fluid process control loop, the process device comprising:

loop interface circuitry adapted to couple to the process control loop to send and receive loop signals to and from the process control loop;

processor circuitry operably coupled to the loop interface circuitry, the processor circuitry adapted to receive a sensor output and format the sensor output in accordance with an internet protocol as defined by RFC 791, promulgated by the Internet Engineering Task Force, September, 1981 and provide the formatted sensor output to the loop interface circuitry for transmission on the process control loop.

5. The process device of claim 4 and further comprising a regulator circuit adapted to couple to the process control loop and power the process device with power received from the process control loop.

6. The process device of claim 4 wherein the process control loop is a two-wire process control loop.

7. A process device adapted to couple to a fluid process control loop, the process device comprising:

a regulator circuit adapted to couple to the process control loop and power the process device with power received from the process control loop;

loop interface circuitry adapted to couple to the process control loop to generate process control loop signals in accordance with a process control loop protocol in response to reception of output packets, and selectively provide input packets based upon received process control loop signals;

internet protocol circuitry operably coupled to the loop interface circuitry and adapted to provide the output packets to the loop interface circuitry in accordance with an internet protocol and based upon output segments received by the internet protocol circuitry, each output packet comprising an output segment, a source internet address, a destination internet address, and data indicative of a transport type, the internet protocol circuitry further adapted to receive the input packets from the loop interface circuitry;

transmission circuitry operably coupled to the internet protocol circuitry and adapted to transform output data received by the transmission circuitry into the output segments, and assemble input segments received from the internet protocol circuitry into input data; and

processor circuitry adapted to receive a sensor output, and provide the output data to the transmission circuitry and receive input data from the transmission circuitry.

8. The process device of claim 7 wherein the transmission circuitry transforms data in accordance with Transmission Control Protocol as defined by RFC 793, promulgated by the Internet Engineering Task Force.

9. The process device of claim 7 wherein the transmission circuitry transforms data in accordance with User Datagram Protocol as defined by RFC 768, promulgated by the Internet Engineering Task Force.

10. A data structure embodied in a fluid process device, the data structure comprising:

a data field;

a transmission control header;

an internet protocol header; and

a process control loop header.

11. A process device adapted to couple to a fluid process control loop, the process device comprising:

a regulator circuit adapted to couple to the process control loop and power the process device with power received from the process control loop;

loop interface circuitry adapted to couple to the process control loop to send and receive loop signals to and from the process control loop;

processor circuitry operably coupled to the loop interface circuitry, the processor circuitry adapted to receive a sensor output; and

a memory coupled to the processor circuitry and adapted to store instructions for execution upon the processor circuitry, the instructions comprising;

an internet formatting routine for formatting the sensor output in accordance with an internet protocol to provide an internet-formatted output;

a loop formatting routine for further formatting the internet-formatted output for transmission on the process control loop to provide a loop-forward output;

an output routine to cause the processor circuitry to provide the loop formatted output to the loop interface circuitry for transmission on the process control loop.

12. A process communication device adapted to couple to a fluid process control loop, the device comprising:

a memory adapted to contain data indicative of a loop address of the device, and an internet address of the device;

loop communication circuitry, coupled to the memory, and adapted to communicate on the process control loop;

internet communication circuitry coupled to the loop communication circuitry and the memory, and adapted to couple to an internet to communicate on the internet; and

wherein the internet communication circuitry passes information received from the internet to the loop communication circuitry for transmission upon the process control loop, and the loop communication circuitry passes information received from the process control loop to the internet communication circuitry for transmission upon the internet.