Permanent magnet electric machine with flux control

• US 6,373,162 B1
• Filed: 11/11/1999
• Issued: 04/16/2002
• Est. Priority Date: 11/11/1999
• Status: Expired due to Term

• Current Assignee: Ford Global Technologies, LLC (Ford Motor Company)
• Original Assignee: Ford Global Technologies, LLC (Ford Motor Company)
• Inventors: Miller, John Michael, Liang, Feng
• Primary Examiner(s): NGUYEN, TRAN N
• Application Number:
  US09/438,744
• Time in Patent Office: 887 Days
• Field of Search: 310/156, 310/216, 310/254, 310/179, 310/180, 310/184, 310/162, 310/268, 310/68.B, 318/701, 295/96--98
• US Class Current: 310/156.53
• CPC Class Codes: H02K 1/2796 where both axial sides of the rotor face a stator
• CPC Class Codes: H02K 21/24 with magnets axially facing the armatures, e.g. hub-type cycle dynamos

Abstract

An electric machine or assembly 10 including a generally cylindrical ferromagnetic housing 12, two substantially identical and opposed stator assemblies 14, 16 which are fixedly mounted within housing 12, a generally disc-shaped rotor 18 which is disposed between stator members 14 and 16 and which is coupled to a rotatable shaft 20, and a generally circular and stationary field coil 22, which is fixedly mounted within housing 12 and is controllably and selectively engergizable to vary the output voltage, power, or torque provided by assembly 10.

Claims

1. An electric machine comprising:

a housing;

a pair of stators which are fixedly disposed within said housing and which each include a core and a winding;

a first rotor which is rotatably mounted to a shaft and which is disposed between said pair of stators, said rotor having a first plurality of permanent magnets, a first plurality of consequent poles, a second plurality of permanent magnets which cooperate with said first plurality of permanent magnets to selectively generate a first magnetic flux, and a second plurality of consequent poles which cooperate with said first plurality of consequent poles to selectively generate a second magnetic flux; and

a field coil, said field coil being fixedly and circumferentially mounted within said housing; and

a controller which is operatively coupled to said field coil and which selectively provides power to said field coil, thereby causing said field coil to selectively vary said second magnetic flux.

2. The electric machine of claim 1 wherein said controller is further operatively coupled to said winding, and selectively provides electrical power to said winding effective to vary said first and said second magnetic flux, thereby causing said rotor to rotate and to provide torque to said shaft.

3. The electric machine of claim 1 wherein said shaft is coupled to a selectively rotatable member, said rotation of said member is effective to cause said rotor to rotate, thereby varying said first and said second magnetic flux and generating electrical current within said windings.

4. The electric machine of claim 1 wherein said rotor includes a plurality of slots which cooperatively retain said first and said second plurality of permanent magnets.

5. The electric machine of claim 4 wherein said plurality of slots and said first and said second plurality of permanent magnets each have trapezoidal cross sections which cooperate to retain said first and said second plurality of magnets within said slots.

6. A method for providing an electric machine having a controllable output voltage, said method comprising the steps of:

providing a ferromagnetic housing;

providing a rotor having a plurality of permanent magnet poles which selectively generate a first magnetic flux and a plurality of consequent poles which selectively generate a second magnetic flux;

disposing said rotor within said housing;

providing a stator having winding;

disposing said stator within said housing and in relative close proximity to said rotor;

providing a field coil;

fixedly disposing said field coil in relative close proximity to said rotor;

selectively energizing said winding effective to produce torque between said rotor and said stator, said torque having a magnitude; and

selectively energizing said field coil, effective to vary said second magnetic flux, thereby controlling said magnitude of said torque.

7. The method of claim 6 further comprising the steps of:

providing a controller;

coupling said controller to said field coil, effective to controllably and selectively energize said field coil; and

selectively energizing said second winding effective to increase said magnitude of said torque.

8. The method of claim 6 further comprising the steps of:

providing a second stator having a second winding; and

disposing said second stator in relative close proximity to said rotor.

9. The method of claim 6 further comprising the steps of:

providing a shaft;

coupling said rotor to said shaft; and

coupling said shaft to a selectively rotatable device, thereby selectively causing said shaft to rotate.