Valve device, especially a combined proportional-distributing valve device

• US 6,374,856 B1
• Filed: 05/24/1999
• Issued: 04/23/2002
• Est. Priority Date: 04/02/1997
• Status: Expired due to Fees

• Current Assignee: Voith Turbo GmbH & Company KG (Voith GmbH)
• Original Assignee: Voith Turbo GmbH & Company KG (Voith GmbH)
• Inventors: Nitsche, Martin
• Primary Examiner(s): Michalsky, Gerald A.
• Application Number:
  US09/194,660
• Time in Patent Office: 1,065 Days
• Field of Search: 914/33, 137/625.65
• US Class Current: 137/625.65
• CPC Class Codes: F15B 13/044 operated by electrically-controlled means, e.g. solenoids, torque-motors
• CPC Class Codes: G05D 16/166 using pistons within the main valve
• CPC Class Codes: G05D 16/2024 the throttling means being a multiple-way valve
• CPC Class Codes: Y10T 137/86622 Motor-operated

Abstract

A valve device includes a valve housing with at least one inlet channel and an outlet channel. A valve piston can be moved axially in the valve housing and has control edges for releasing and blocking the connection between the cross sections of the inlet and outlet channels. A regulating device applies the actuating force to the valve piston. Elements produce a force opposing the actuating force through at least a part (a proportional area) of the overall working range of the valve device, depending on the pressure in the outlet channel.

Claims

1. A proportional-directioral control valve apparatus having a total operating range including a first part having a proportional range and a second part, said apparatus comprising:

a valve body including;

at least one supply channel having a cross-sectional area with a connection; and

one return channel having a cross-sectional area with a connection, said return channel having a pressure therein;

an axially moveable valve piston disposed in said valve body, said valve piston including;

control edges configured to open and close said connection of said cross-sectional area of said supply channel and said connection of said cross-sectional area of said return channel;

an interior opening;

an outer periphery; and

a connecting orifice between said interior opening and said outer periphery, said connecting orifice having a mouth at said outer periphery such that said connecting orifice is in direct communication with said return channel of said valve body;

an actuator configured for exerting an activation force upon said valve piston; and

a device configured for generating a force opposing said activation force at least over the proportional range of the total operating range of said valve apparatus, said opposing force being dependent upon said pressure in said return channel, said device including;

a plunger disposed at least partially inside said interior opening of said valve piston, said plunger and said valve piston being moveable relative to each other in an axial direction, said plunger receiving a first force dependent upon said pressure in said return channel of said valve body, said plunger having at least one protruding flange located on the periphery thereof and disposed inside said interior opening, said at least one protruding flange configured to prevent said plunger from slipping out of said interior opening;

a limit stop inside said valve body, said limit stop being configured for limiting said axial movement of said plunger in a direction of said first force received by said plunger; and

a first energy storage unit configured for exerting a second force upon said plunger in said valve body, said first energy storage unit being configured for opposing at least one of said activation force and said first force, said energy storage unit having, a pre-load corresponding to said first force at a predetermined proportional pressure and thereby being configured for establishing the proportional range of the total operating range of an axial displacement of said valve piston and said plunger.

2. The apparatus of claim 1, wherein said device includes a second energy storage unit disposed in said interior opening of said valve piston between said valve piston and said plunger.

3. The apparatus of claim 2, wherein said device is configured for exerting a force proportional and in opposition to said pressure in said return channel.

4. The apparatus of claim 3, wherein at least one of said first energy storage unit and said second energy storage unit is one of a compression spring and a plurality of elastic membranes.

5. The apparatus of claim 4, wherein said at least one of said first energy storage unit and said second energy storage unit is a compression spring.

6. The apparatus of claim 5, wherein said plunger has a circular cross section and said interior opening has a circular cross section.

7. The apparatus of claim 6, wherein said actuator is one of a hydraulic actuator and an electromechanical actuator.

8. The apparatus of claim 7, wherein said actuator comprises an electromechanical actuator.

9. The apparatus of claim 6, wherein said actuator comprises an electromagnetic actuator including an electromagnet and a conductor associated with said electromagnet.

10. The apparatus of claim 9, wherein said electro-magnetic actuator includes a coil and an armature, said armature being at least directly coupled to said valve piston, said coil being configured for generating a magnetic field for moving said armature, said armature having a first displacement limit for the first part of the total operating range, said first displacement limit becoming effective at approximately 70 to 80 percent displacement, said armature having a second displacement limit for the second part of the total operating range, said second displacement limit becoming effective at approximately 70 to 80 percent displacement to approximately 100 percent displacement.

11. The apparatus of claim 10, wherein said first energy storage unit comprises a compression spring, said first displacement limit comprising said compression spring of said first energy storage unit, said second displacement limit comprising a limit stop associated with said armature.

12. A base valve unit, comprising:

a valve body including;

at least one supply channel having a cross-sectional area with a connection; and

one return channel having a cross-sectional area with a connection, said return channel having a pressure therein;

an axially moveable valve piston disposed in said valve body, said valve piston including;

control edges configured to open and close said connection of said cross-sectional area of said supply channel and said connection of said cross-sectional area of said return channel;

an interior opening;

an outer periphery; and

a connecting orifice between said interior opening and said outer periphery, said connecting orifice having a mouth at said outer periphery such that said connecting orifice is in direct communication with said return channel of said valve body;

an actuator configured for exerting an activation force upon said valve piston;

a plunger disposed at least partially inside interior opening of said valve piston, said plunger including a periphery with at least one protruding flange, said at least one protruding flange being disposed inside interior opening of said valve piston, said at least one protruding flange configured to prevent said plunger from slipping out of said interior opening, said plunger and said valve piston being moveable relative to each other in an axial direction, said plunger receiving said pressure in said return channel of said valve body;

a limit stop disposed in said valve body; and

a first energy storage unit associated with said limit stop in said valve body and with said plunger, said first energy storage unit being configured for directly supporting said plunger, said first energy storage unit being configured for exerting a support force in an installed position of said first energy storage unit, said support force being approximately equally to a force of said plunger at a desired proportional pressure.

13. The base unit of claim 12, wherein said interior opening includes an inner wall, said base unit further comprising a second energy storage unit disposed in said interior opening of said valve piston, said second energy storage unit being disposed between said inner wall of said interior opening and said plunger, said second energy storage unit being configured for exerting a second force opposing said activation force.

14. The base unit of claim 13, wherein said first energy storage unit a first compression spring, said second energy storage unit a second compression spring.