In-tubing wellbore sidetracking operations

• US 6,374,918 B2
• Filed: 05/14/1999
• Issued: 04/23/2002
• Est. Priority Date: 05/14/1999
• Status: Active Grant

• Current Assignee: Weatherford Technology Holdings, LLC (Weatherford International PLC)
• Original Assignee: Weatherford/Lamb Incorporated (Weatherford International PLC)
• Inventors: Roberts, John D., Bingham, Brian, Middleton, Frank, Horst, Todd, Duguid, David, Longbottom, James, Dawson, Alex, Haugen, David M.
• Primary Examiner(s): Bagnell, David
• Assistant Examiner(s): GAY, JENNIFER HAWKINS
• Application Number:
  US09/312,140
• Publication Number:
  US 20010047872A1
• Time in Patent Office: 1,075 Days
• Field of Search: 166/50, 166/117.5, 166/117.6, 166/180, 166/191, 166/192, 166/241.1, 166/381, 166/387
• US Class Current: 166/387
• CPC Class Codes: E21B 29/005 with a radially-expansible cutter rotating inside the pipe, e.g. for cutting an annular window
• CPC Class Codes: E21B 29/02 by explosives or by thermal or chemical means freeing stuck objects by explosives E21B31/002
• CPC Class Codes: E21B 43/305 comprising at least one inclined or horizontal well
• CPC Class Codes: E21B 7/061 the tool shaft advancing relative to a guide, e.g. a curved tube or a whipstock

Abstract

Methods for wellbore operations in an earth wellbore with tubing within casing in an earth wellbore, the wellbore extending down into earth from an earth surface, the tubing including a tubing string with a lower end and extending down within the casing with the lower end at a point above a lower end of the casing, a tubing-casing annulus between the tubing and the casing sealed by a first sealing apparatus, the method including sealing the lower end of the tubing string with a sealing device to prevent fluid flow therethrough, and sealing the tubing casing annulus with a second sealing apparatus above and spaced apart from the first sealing apparatus. In certain aspects the sealing apparatuses provide upper and lower spaced-apart primary barriers. The methods in additional aspects include making an exit opening through the tubing and an exit opening through the casing, each exit opening located between the first sealing apparatus and the second sealing apparatus. In other aspects the methods include drilling a lateral wellbore from the exit opening through the casing. Apparatus is disclosed that is useful in such methods.

Claims

1. A method for completing an earth wellbore, the wellbore having a first production zone to be abandoned, and the wellbore having tubing extending down within casing therein and forming a tubing-casing annulus, the tubing having a lower end at a point above a lower end of the casing, and the tubing-casing annulus being sealed by a first sealing apparatus above the first production zone, the method comprising the steps of:

sealing the lower end of the tubing with a sealing device to prevent fluid flow therethrough;

creating a lower opening in the tubing above the first sealing apparatus;

inserting cement into the tubing-casing annulus through said lower opening in the tubing;

creating an exit opening through both the tubing and the casing above said lower end of the tubing;

forming said lateral wellbore through said exit opening;

severing the tubing above said lateral wellbore;

creating an upper opening in the tubing above said lateral wellbore, said tubing now having a new lower end above said lateral wellbore; and

setting a second sealing apparatus in the wellbore above said lateral wellbore so as to sealing off the tubing-casing annulus.

2. The method for completing an earth wellbore of claim 1 wherein said second sealing apparatus provides a primary barrier to the first production zone.

3. The method for completing an earth wellbore of claim 1 wherein said step of creating an exit opening through both the tubing and the casing comprises the steps of:

affixing a mill onto the lower end of a tubular string;

lowering said tubular string into the tubing;

urging said mill against the tubing and the casing so as to mill a window through the tubing and the casing at a depth above said lower opening so as to form said exit opening and to begin a lateral wellbore; and

removing said tubular string and mill.

4. The method for completing an earth wellbore of claim 3 further comprising the step of setting a diverter in the tubing at the depth desired for beginning said lateral wellbore before said lateral wellbore is formed;

and wherein said step of urging said mill against the tubing and the casing further comprises the steps of;

rotating said mill; and

moving said tubular string downward against said diverter thereby urging said mill against the production tubing and the casing so as to form said exit opening.

5. The method for completing an earth wellbore of claim 4 wherein said mill is rotated by a downhole motor on the tubular string in the wellbore.

6. The method for completing an earth wellbore of claim 4 wherein said mill is rotated by rotating the tubular string in the wellbore.

7. The method for completing an earth wellbore of claim 1 further comprising the step of running a liner through said severed tubing and into said lateral wellbore, said liner having an upper end and a lower end, said upper end essentially extending into said upper opening and being in fluid communication with the tubing.

8. The method for completing an earth wellbore of claim 7 wherein said second sealing apparatus is connected to said liner.

9. The method for completing an earth wellbore of claim 8 wherein said second sealing apparatus is a through-tubing packer, and is connected to said liner proximal to said upper end of said liner.

10. The method for completing an earth wellbore of claim 9 wherein said second sealing apparatus resides intermediate said upper end of said liner and said new lower end of the tubing.

11. The method for completing an earth wellbore of claim 9 wherein said upper end of said liner is sealingly placed in fluid communication with said new lower end of the tubing by means of an expansion joint so as to accommodate relative movement between said new lower end of the tubing and said second sealing apparatus.

12. The method for completing an earth wellbore of claim 11 wherein said expansion joint defines a polished bore receptacle and seal assembly.

13. The method for completing an earth wellbore of claim 1 wherein said step of creating a lower opening in the tubing above the first sealing apparatus comprises the steps of:

severing the tubing above the first sealing apparatus; and

partially raising the tubing from the surface in order to create said lower opening between the tubing and the first sealing apparatus.

14. The method for completing an earth wellbore of claim 13 further comprising the step of stabilizing the tubing at a location above the first sealing apparatus before cement is inserted into the tubing-casing annulus.

15. The method for completing an earth wellbore of claim 14 wherein said step of stabilizing the tubing comprises

lowering a centralizing device through the tubing and down to the lower end of the tubing, said centralizing device having arms and a hollow body for permitting fluid to flow therethrough;

and

activating said arms of said centralizing device against the casing so as to centralize the tubing at its lower end.

16. The method for completing an earth wellbore of claim 1 wherein the step of creating said lower opening in the tubing comprises the step of perforating the tubing at a level above the first sealing apparatus.

17. The method for completing an earth wellbore of claim 1 wherein the step of creating an upper opening in the tubing above said lateral wellbore is performed by partially raising the tubing from the surface.

18. The method for completing an earth wellbore of claim 1 wherein the step of creating an upper opening in the tubing above said lateral wellbore is performed by removing a section of tubing.