Fuse and battery pack containing the fuse

• US 6,377,432 B1
• Filed: 02/24/2000
• Issued: 04/23/2002
• Est. Priority Date: 02/26/1999
• Status: Expired due to Fees

• Current Assignee: Sanyo Electric Company Limited (Panasonic Holdings Corporation)
• Original Assignee: Sanyo Electric Company Limited (Panasonic Holdings Corporation)
• Inventors: Hashimoto, Hisashi
• Primary Examiner(s): Wong, Peter S.
• Assistant Examiner(s): LUK, LAWRENCE W
• Application Number:
  US09/512,332
• Time in Patent Office: 789 Days
• Field of Search: 361/104, 361/103, 361/105, 337/5, 337/16, 337/295, 337/296
• US Class Current: 361/104
• CPC Class Codes: H01H 2085/0258 Structural association of a fuse or a fuse holder with a bimetallic element
• CPC Class Codes: H01H 85/36 Means for applying mechanical tension to fusible member
• CPC Class Codes: H01M 2200/103 Fuse
• CPC Class Codes: H01M 50/581 in response to temperature
• CPC Class Codes: H01M 50/583 in response to current, e.g. fuses
• CPC Class Codes: Y02E 60/10 Energy storage using batteries

Abstract

A fuse is melted and cut off when an overcurrent flows through the fuse. The fuse has a different thermal expansion coefficient metal laminate obtained by laminating a plurality of different thermal expansion coefficient metal plates. When the fuse is melted and cut off by heat of the overcurrent, a mechanical deforming force is applied to a melting portion of the fuse. The mechanical force is caused by the difference between thermal expansion coefficients of the different thermal expansion coefficient metal plates.

Claims

1. A battery pack comprising:

a plurality of batteries having terminal electrodes, said batteries being arranged parallel to each other; and

a plurality of fuses connecting said batteries in series via said terminal electrodes, each of said fuses comprising a laminate comprising a plurality of metal plates having different thermal expansion coefficients laminated together, wherein said metal plates have melting portions which are melted and cut off when an overcurrent flows through said fuse, and

wherein said fuses are connect to said terminal electrodes such that when said fuses are melted and cut off by heat generated by the overflow current, a mechanical deforming force caused by the different thermal expansion coefficients of said metal plates is applied to said melted portions of said fuses such that said melting portions of said fuses are deformed in a direction away from said batteries so as to be separated from said batteries.

2. A battery pack according to claim 1, wherein said laminate is one of a bimetal comprising two types of metal plates laminated together, a trimetal comprising three types of metal plates laminated together, and a multimetal comprising more than four types of metal plates laminated together.

3. A battery pack according to claim 1, wherein one of said metal plates of said laminate is a low thermal expansion coefficient metal plate selected from a group of metal plates consisting of a Ni—

Fe alloy plate, a Cr—

Fe alloy plate, a Ni—

Cr—

Fe alloy plate and other metal plates.

4. A battery pack according to claim 1, wherein one of said metal plates of said laminate is a low thermal expansion coefficient metal plate of a Ni—

Cu alloy, and another one of said metal plates of said laminate a high thermal expansion coefficient metal plate selected from a group of metal plates consisting of a Zn—

Cu alloy plate, a Fe—

Ni—

Mn alloy plate, a Ni plate, a Fe—

Ni—

Cr alloy plate, a Fe—

Ni—

Mo alloy plate, and a Cu—

Ni—

Mn alloy plate.

5. A battery pack according to claim 3, wherein said low thermal expansion coefficient metal plate is a Cr—

Fe alloy plate, and another one of said metal plates of said laminate is a high thermal expansion coefficient metal plate of a Fe—

Ni—

Cr alloy.

6. A battery pack according to claim 1, wherein one of said metal plates of said laminate is a high thermal expansion coefficient metal plate selected from a group of metal plates consisting of a Cu—

Ni—

Mn alloy plate, Fe—

Ni—

Cr alloy plate, a Fe—

Ni—

Mo alloy plates, a Ni—

Cu alloy plate, a Fe—

Ni—

Mn alloy plate, a Zn—

Cu alloy plate and other metal plates.

7. A battery pack according to claim 1, wherein said laminate has a volume resistivity of 100˜

150 μ

ψ

·

cm.

8. A battery pack according to claim 7, wherein one of said metal plates of said laminate is a low thermal expansion coefficient plate of a Ni—

Fe alloy, and another one of said metal plates of said laminate is a high thermal expansion coefficient plate of a Cu—

Ni—

Mn alloy.

9. A battery pack according to claim 7, wherein one of said metal plates of said laminate is a low thermal expansion coefficient plate of a Ni—

Fe alloy, and another one of said metal plates of said laminate is a high thermal expansion coefficient plate of a Ni—

Cu alloy, and wherein

said laminate further comprises a thin copper plate of a Cu—

Ni—

Mn alloy sandwiched between said low thermal expansion coefficient plate and said high thermal expansion coefficient plate.

10. A battery pack according to claim 1, wherein each of said fuses is shaped such that opposite end potions on opposite sides of said melting portion are wider than said melting portion.