Maintenance interface device for a use in a process control network

• US 6,377,859 B1
• Filed: 12/30/1997
• Issued: 04/23/2002
• Est. Priority Date: 10/04/1996
• Status: Expired due to Term

• Current Assignee: Fisher Controls International LLC (Emerson Electric Company)
• Original Assignee: Fisher Controls International LLC (Emerson Electric Company)
• Inventors: Larson, Brent H., Brown, Larry K., Burns, Harry A.
• Primary Examiner(s): Grant, William
• Assistant Examiner(s): Marc, McDieunel, Marc, McDieunel
• Application Number:
  US08/983,018
• Time in Patent Office: 1,575 Days
• Field of Search: 710/52, 710/56, 700/79, 700/83, 700/1, 700/9, 700/87, 700/17, 700/18, 700/131, 700/86, 714/738, 714/739, 714/742, 714/14, 709/228, 709/221, 709/222, 709/223, 709/224
• US Class Current: 700/79
• CPC Class Codes: G05B 19/4185 characterised by the network communication
• CPC Class Codes: G05B 23/0227 Qualitative history assessment, whereby the type of data acted upon, e.g. waveforms, images or patterns, is not relevant, e.g. rule based assessment; if-then decisions
• CPC Class Codes: G05B 23/0256 injecting test signals and analyzing monitored process response, e.g. injecting the test signal while interrupting the normal operation of the monitored system; superimposing the test signal onto a control signal during normal operation of the monitored system
• CPC Class Codes: H04L 12/40013 Details regarding a bus controller
• CPC Class Codes: Y02P 90/02 Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS]

Abstract

A maintenance interface device for use in a digital, loop-powered process control network includes an interface to either a two-wire input/output port of a field device or to a two-wire communication media, a control logic for determining a simple status of the field device or communication loop, and a display for displaying the simple status. The maintenance interface device may be used for fault analysis to detect whether a field device or a communication loop is operational or nonoperational, powered or unpowered, and generating a valid communication signal or generating an invalid communication signal. The maintenance interface device is adapted to perform simple functionality tests on a plurality of devices in a process control network including a loop controller, a digital control system, an operator console, a workstation, a personal computer, and a bridge to thereby detect the functionality of those devices on a communication wire. The maintenance interface device is self-powered, powered from the device under service, or powered from a communication media such as a bus.

Claims

1. A portable maintenance interface device for use in a process control system comprising:

an interface implementing a two-wire, two-way, loop-powered digital communication protocol for connecting to an element in the process control system;

a power detection circuit coupled to the interface for detecting the presence and absence of an operating power in the element; and

a display coupled to the power detection circuit and that displays a status of the operating power based on the presence of the operating power in the element.

2. The maintenance interface device of claim 1, further including a digital communication signal detection circuit coupled to the interface that detects the presence and absence of a digital communication signal in the element and wherein the display is coupled to the digital communication signal detection circuit and displays a status of the presence of the digital communication signal in the element.

3. The maintenance interface device of claim 2, further including a communication signal generating circuit coupled to the interface that generates and transmits an interrogate digital communication signal to the element to evoke a reply digital communication signal.

4. The maintenance interface device of claim 2, wherein the digital communication signal detection circuit detects a quality of the digital communication signal in the element and the display displays a status of the quality of the digital communication signal in the element.

5. The maintenance interface device of claim 1, further including a power coupler connected to the interface that receives an operating power from the element.

6. The maintenance interface device of claim 1, further including a power supply coupled to the interface that generates an operating power.

7. The maintenance interface device of claim 1, further including a power supply coupled to the interface that generates a self-operating power and that generates a further power for the element, wherein the further power is supplied to the element when the power detection circuit detects the absence of the operating power in the element.

8. The maintenance interface device of claim 1, wherein the power detection circuit further includes a failed-circuit detection circuit that detects a short-circuit power status of the element and that detects an open-circuit power status of the element.

9. The maintenance interface device of claim 1, wherein the element in the process control system is a field device.

10. The maintenance interface device of claim 1, wherein the element in the process control system is a two-wire control media and the maintenance interface device is connected to the two-wire control media for detecting a power signal status of an element selected from among a group including:

a loop controller, a digital control system, an operator console, a workstation, a personal computer, and a bridge.

11. A maintenance interface device for use in a process control system comprising:

an interface implementing a two-wire, two-way, loop-powered digital communication protocol for connecting to an element in the process control system;

a power detection circuit coupled to the interface for detecting the presence and absence of an operating power in the element; and

a display coupled to the power detection circuit and that displays a status of the operating power based on the presence of the operating power in the element, wherein the two-wire, two-way, loop-powered digital communication protocol includes an SP-50 communication protocol.

12. The maintenance interface device of claim 11, wherein the two-wire, two-way, loop-powered digital communication protocol further includes a Profibus communication protocol.

13. The maintenance interface device of claim 11, wherein the two-wire, two-way, loop-powered digital communication protocol further includes a Fieldbus communication protocol.

14. A portable maintenance interface device comprising:

an interface implementing a two-wire, two-way, loop-powered digital communication protocol for connecting to an element in a process control system;

a power detection circuit coupled to the interface for detecting the presence and absence of an operating power in the element;

an analog-to-digital converter coupled to the interface for connecting to the element in the process control system and acquiring a digital communication signal;

a controller coupled to the power detection circuit and coupled to the analog-to-digital converter including;

a first control logic that analyzes the operating power of the element; and

a second control logic that analyzes the digital communication signal to detect the presence and absence of a digital communication signal in the element; and

a display coupled to the power detection circuit and coupled to the controller that displays a status of the operating power based on the presence of the operating power in the element and that displays a status of the presence of the digital communication signal in the element.

15. The maintenance interface device of claim 14, wherein the second control logic analyzes the digital communication signal to detect a quality of the digital communication signal and the display displays a status of the quality of the digital Communication signal.

16. The maintenance interface device of claim 14, wherein the controller includes a processor, a storage coupled to the processor and a program code stored in the storage that executes on the processor to implement the first and second control logic functions.

17. The maintenance interface device according to claim 14, further comprising a power coupler connected to the interface to receive an operating power from the element.

18. The maintenance interface device of claim 14, further including a power supply coupled to the interface for generating an operating power.

19. The maintenance interface device of claim 14, further including a power supply coupled to the interface that generates a self-operating power and that generates a further power for the element, wherein the further power is supplied to the element when the power detection circuit detects the absence of the operating power in the element.

20. The maintenance interface device of claim 14, further including a communication signal generating circuit coupled to the interface that transmits an interrogate digital communication signal to the element to evoke a reply digital communication signal.

21. A maintenance interface device for use in a process control system comprising:

an interface implementing a two-wire, two-way, loop-powered digital communication protocol for connecting to an element in the process control system;

a digital communication signal detection circuit coupled to the interface to detect the presence and absence of a digital communication signal in the element; and

a display coupled to the digital communication signal detection circuit that displays a status of the presence of the digital communication signal in the element,

wherein the two-wire, two-way, loop-powered digital communication protocol includes an SP-50 communication protocol.

22. The maintenance interface device of claim 21, further including a communication signal generating circuit coupled to the interface that generates and transmits an interrogate digital communication signal to the element to evoke a reply digital communication signal.

23. The maintenance interface device of claim 21, wherein the digital communication signal detection circuit detects a quality of the digital communication signal in the element and the display displays a status of the quality of the digital communication signal in the element.