Ultrasonic cutting blade with cooling

• US 6,379,371 B1
• Filed: 11/15/1999
• Issued: 04/30/2002
• Est. Priority Date: 11/15/1999
• Status: Expired due to Term

• Current Assignee: Misonix Incorporated (Smith & Nephew PLC)
• Original Assignee: Misonix Incorporated (Smith & Nephew PLC)
• Inventors: Novak, Theodore A. D., Sladek-Maharg, Werner, Voic, Dan
• Primary Examiner(s): Thaler, Michael H.
• Application Number:
  US09/440,349
• Time in Patent Office: 897 Days
• Field of Search: 606/169, 606/167, 604/22, 301/233
• US Class Current: 606/169
• CPC Class Codes: A61B 17/320068 using mechanical vibrations, e.g. ultrasonic A61B17/22012 takes precedence; dental tooth drilling devices operated by vibration A61C3/03; removing intra-ocular material using mechanical vibrations A61F9/00745
• CPC Class Codes: A61B 2217/005 with suction drainage system
• CPC Class Codes: A61B 2217/007 with irrigation system

Abstract

An ultrasonic surgical blade has a blade body with a smooth continuous cutting edge and a shank connected at one end to the blade body and operatively connectable at an opposite end to a source of ultrasonic vibrations. The shank is provided with an axially extending bore for the conveyance of cooling fluid to the cutting edge, while the blade body is provided with an axially extending through-slot communicating at one end with the bore. The blade body is preferably provided at an end opposite the shank with a recess communicating, with the bore for distributing fluid from the slot towards the cutting edge. The recess preferably has a configuration which parallels at least a portion of the cutting edge. Where the cutting edge is circular and the blade body has a planar surface between the fluid distribution guide surface and the cutting edge, for instance, the recess has a fluid distribution surface inclined with respect to the planar blade surface and extending along a circular arc.

Claims

1. An ultrasonic surgical blade comprising a blade body and a shank fixed at one end to said blade body and operatively connectable at an opposite end to a source of ultrasonic vibrations, said blade body having a smooth continuous cutting edge including at least one linear section, said shank being provided with a bore extending parallel to a longitudinal axis of the surgical blade for the conveyance of cooling fluid to said blade body, said blade body being provided with an elongate through-slot extending substantially parallel to said axis, said through-slot communicating at one end with said bore, said through-slot extending substantially parallel to said linear section and substantially along an entire length thereof for delivering cooling fluid to said linear section effectively along said entire length.

2. The surgical blade defined in claim 1 wherein said cutting edge is disposed in a single plane and has an arcuate section.

3. The surgical blade defined in claim 2 wherein said cutting edge includes a pair of straight sections continuous with said arcuate section at opposite ends thereof, said linear section being one of said straight sections.

4. The surgical blade defined in claim 3 wherein said straight sections are oriented substantially parallel to said axis and said through-slot.

5. The surgical blade defined in claim 4 wherein said blade body is provided at an end opposite said shank with an arcuate recess communicating with said bore and extending around said through-slot at an end opposite said bore, for distributing fluid from said through-slot towards said cutting edge.

6. The surgical blade defined in claim 2 wherein said arcuate section is substantially circular and is disposed on said blade body opposite said shank.

7. The surgical blade defined in claim 1 wherein said blade body is provided at an end opposite said shank with an arcuate recess communicating with said bore and extending around said through-slot at an end opposite said bore, for distributing fluid from said through-slot towards said cutting edge.

8. The surgical blade defined in claim 1 wherein said cutting edge is the only cutting edge on said blade body.

9. The surgical blade defined in claim 8 wherein said cutting edge is disposed in a single plane and has an arcuate section flanked by said linear section on one side and another linear section on another side.

10. The surgical blade defined in claim 1 wherein said cutting edge is free of teeth, notches, apertures, serrations, and voids.

11. An ultrasonic surgical blade comprising a blade body and a shank connected at one end to said blade body and operatively connectable at an opposite end to a source of ultrasonic vibrations, said blade body being substantially flatter than said shank, said blade body having a cutting edge, said shank being provided with a passageway or bore for the conveyance of cooling fluid to said blade body, said blade body being provided with exactly one open fluid distribution channel communicating with said passageway or bore for distributing fluid therefrom along at least one lateral surface of said blade body when said blade body is disposed in tissues at a surgical site during a cutting operation, said shank having a longitudinal axis, said passageway or bore extending parallel to said axis, said fluid distribution channel being elongate and having a length dimension and a width dimension, said length dimension being substantially parallel to said axis, said fluid distribution channel being open along the entire length dimension.

12. The surgical blade defined in claim 11 wherein said channel is provided at an end opposite said passageway or bore with at least one fluid distribution guide surface for distributing fluid from said fluid distribution channel towards said cutting edge.

13. The surgical blade defined in claim 12 wherein said guide surface has a shape similar to a shape of said cutting edge.

14. The surgical blade defined in claim 13 wherein said cutting edge and said guide surface are circular.

15. The surgical blade defined in claim 11 wherein said channel is a throughslot traversing said blade body.

16. An ultrasonic surgical blade comprising a blade body and a shank fixed at one end to said blade body and operatively connectable at an opposite end to a source of ultrasonic vibrations, said blade body having a smooth continuous cutting edge, said shank being provided with a bore extending parallel to a longitudinal axis of the surgical blade for the conveyance of cooling fluid to said blade body, said blade body being provided with an elongate through-slot extending substantially parallel to said axis, said through-slot communicating at one end with said bore, said blade body being provided at an end opposite said shank with an arcuate recess communicating with said bore and extending around said through-slot at an end opposite said bore, for distributing fluid from said through-slot towards said cutting edge.

17. An ultrasonic surgical blade comprising a blade body and a shank fixed at one end to said blade body and operatively connectable at an opposite end to a source of ultrasonic vibrations, said blade body having a smooth continuous cutting edge, said shank being provided with exactly one bore extending parallel to a longitudinal axis of the surgical blade for the conveyance of cooling fluid to said blade body, said blade body being provided with exactly one elongate through-slot extending parallel to said longitudinal axis and communicating at one end with said bore for delivering cooling fluid to said cutting edge.

18. The surgical blade defined in claim 17 wherein said cutting edge is disposed in a single plane and has an arcuate section and a pair of straight sections continuous with said arcuate section at opposite ends thereof, said through-slot delivering cooling fluid to said arcuate section and said straight sections.

19. The surgical blade defined in claim 17 wherein said blade body is provided at an end opposite said shank with an arcuate recess communicating with said bore and extending around said through-slot at an end opposite said bore, for distributing fluid from said through-slot towards said cutting edge.

20. The surgical blade defined in claim 17 wherein said blade body is provided at an end opposite said shank with an arcuate recess communicating with said bore and extending around said through-slot at an end opposite said bore, for distributing fluid from said slot towards said