Method and device for controlling a brushless electric motor

• US 6,380,707 B1
• Filed: 08/24/2001
• Issued: 04/30/2002
• Est. Priority Date: 10/12/1998
• Status: Expired due to Fees

• Current Assignee: Secop GmbH (Nidec Corporation)
• Original Assignee: Danfoss Compressors, Spol. S R.O. (AURELIUS Equity Opportunities SE & Co. KGaA)
• Inventors: Rosholm, Jesper Riber, Aarestrup, Jan Carøe
• Primary Examiner(s): Ro, Bentsu
• Application Number:
  US09/807,587
• Time in Patent Office: 249 Days
• Field of Search: 318/138, 318/254, 318/439, 318/459, 318/500, 318/700, 318/720, 318/721, 318/722, 318/724, 388/928.1
• US Class Current: 318/400.03
• CPC Class Codes: H02P 6/182 using back-emf in windings

Abstract

The brushless electric motor (M) is provided with switching means (Q₁-Q₆) for selectively supplying current to the armature windings (U, V, W) of the motor (M) from a DC-power supply (1) The switching means (Q₁-Q₆) are controlled by measuring the back-electromotive forces developed in the windings (U, V, W) during operation and comparing these measurements with a high and low reference voltage, in such a way that each time a measured back-electromotive force with positive slope crosses the high reference voltage or a measured back-electromotive force with negative slope crosses the low reference voltage, a commutation signal is generated to commutate the switching means (Q₁-Q₆), this provides a highly simplified control of the switching means.

Claims

1. A method for controlling a brushless electric motor having switching means for selectively supplying current to armature windings of the motor from a DC-power supply, the method comprising the steps of

measuring back-electromotive forces developed during operation in the windings of the motor,

generating a low reference voltage and a high reference voltage,

comparing said back-electromotive forces with said low and high reference voltages for generating commutation signals each time a measured back-electromotive force with positive slope crosses the high reference voltage, and/or a measured back-electromotive force with negative slope crosses the low reference voltage, and

using said commutation signals to commutate the switching means.

2. Method in accordance with claim 1, comprising the further step of generating the low reference voltage and the high reference voltage as a common reference voltage signal constituted by a mainly square wave signal formed to correspond to the low reference voltage when comparing with a back-electromotive force with negative slope and to correspond to the high reference voltage when comparing with a back-electromotive force with positive slope.

3. Method in accordance with claim 2, comprising the further step of using pulse width modulation of the switching means during start up of the motor and generating the high and low reference voltages or the common reference voltage signal by pulse width modulation of voltages proportional to the DC-power supply voltage used by the switching means for supplying current to the windings of the motor.

4. Method in accordance with claim 2, comprising the steps of:

generating a control signal as a logic function of the result of the comparing of the electromotive forces and the reference voltage signal, and

using said control signal to switch the common reference voltage signal between the low reference voltage and the high reference voltage.

5. Method in accordance with claim 1, comprising the further step of generating the high and low reference voltages proportional to the voltage applied to the windings or proportional to the speed of the motor.

6. Device for controlling a brushless electric motor provided with switching means for selectively supplying current to the armature windings of the motor from a DC-power supply, comprising

means for measuring the back-electromotive forces developed during operation in the windings of the motor,

means for generating a low and a high reference voltage, and

means for comparing said back-electromotive forces with said low and high reference voltages and generating commutation signals each time a measured back-electromotive force with a negative gradient crosses the low reference voltage, or a measured back-electromotive force with a positive gradient crosses the high reference voltage, said commutation signal being supplied to a commutation generator controlling said switching means.

7. Device in accordance with claim 6, in which the means for generating the low and high reference voltages comprises means for generating a common reference voltage signal having a mainly square wave form, the common reference voltage signal being equal to the low reference voltage whenever comparing a back-electromotive force with a negative gradient and equal to the high reference voltage whenever comparing with a back-electromotive force with a positive gradient.

8. Device in accordance with claim 7, including means for synchronizing the common reference signal with the commutation signals, said means for synchronizing comprising logic circuits supplied with the commutation signals and supplying a switching signal to switch the common reference signal between the low and high reference voltages.

9. Device in accordance with claim 6, including means for generating the low and high reference voltages proportional to the voltage applied to the motor windings or proportional to the speed of the motor.

10. Device in accordance with claim 6, including means for driving the switching means in a pulse width modulation scheme during start up of the motor and the means for generating low and high reference voltages comprising means for pulse-width modulation of voltages proportional to the DC-power supply voltage supplied to the switching means, using the same pulse-width-modulation signals, and means for low pass filtering the resulting low and high reference voltages.