Monitoring fluid condition with a spiral electrode configuration

• US 6,380,746 B1
• Filed: 11/03/1999
• Issued: 04/30/2002
• Est. Priority Date: 11/03/1999
• Status: Expired due to Fees

• Current Assignee: Eaton Corp. (Wisconsin) (Eaton Corporation PLC.)
• Original Assignee: Eaton Corp. (Wisconsin) (Eaton Corporation PLC.)
• Inventors: Seitz, Martin A., Hirthe, Richard W., Bauer, Robert A., Rops, Paul G., Polczynski, Mark H.
• Primary Examiner(s): Brown, Glenn W.
• Assistant Examiner(s): Hamdan, Wasseem H.
• Application Number:
  US09/432,971
• Time in Patent Office: 909 Days
• Field of Search: 324/439, 324/441, 324/444, 324/446, 324/450, 324/639, 324/693, 324/698, 324/707, 324/722, 324/724
• US Class Current: 324/446
• CPC Class Codes: G01N 27/02 by investigating impedance
• CPC Class Codes: G01N 33/2888 Lubricating oil characteristics, e.g. deterioration lubricating properties G01N33/30

Abstract

A plug for insertion through the wall of a vessel filled with fluid to be monitored has an extension immersed in the fluid which has a pair of wire electrodes helically wound thereon in spaced arrangement. The electrodes are wound at a uniform pitch in one embodiment and wound with regions of closely and widely spaced pitches in another embodiment. In a third embodiment, the electrodes are helically wound in spaced parallel arrangement at a pitch greater than the spacing of the pair. A thermistor is disposed on the extension for providing a fluid temperature signal. The electrodes are excited sequentially by a low voltage at a fractional Hertz (low) frequency and a (high) frequency of at least one Hertz and the current and temperature are measured. The impedance and differential impedance are computed from the measured currents. From stored values of the differential impedance as a function of temperature for various known fluid conditions, the condition of the fluid is determined; and, if greater than a predetermined threshold, an alarm is activated and/or the fluid condition displayed.

Claims

1. A sensor probe assembly for monitoring the condition of a fluid through an opening in a vessel comprising:

(a) a base structure for mounting as a closure in said opening in the vessel and including means operable for effecting a seal about the opening;

(b) a support structure extending from the base structure for immersion in the fluid vessel;

(c) a pair of spaced generally parallel conductors disposed on said support structure and including at least one electrical lead extending through said base structure for effecting electrical connection to said conductors externally of said vessel;

(d) a temperature sensor including circuitry for generating a fluid temperature T_f; and

,

(e) circuit means operable upon connection to a source of power to

(i) excite one of said conductors sequentially with relatively high frequency voltage for measuring the effect of bulk fluid impedance and a relatively low frequency voltage for measuring the effect of surface electrode impedance;

(ii) measure the current in said pair of electrodes at the high and low frequencies and compute the impedance difference from the measured currents;

(iii) find the fluid condition from a look-up table of values of Δ

Z as a function of T_f for various known fluid conditions.

2. The probe assembly defined in claim 1, wherein said support structure has said pair of conductors helically wound thereon in generally uniformly spaced parallel arrangement.

3. The probe assembly defined in claim 1, wherein said circuit means includes circuitry for exciting the one electrode at a low frequency of less than one Hertz.

4. The probe assembly defined in claim 1, further comprising a thermistor disposed on said support structure and said at least one lead is connected through said base structure to said thermistor.

5. The probe assembly defined in claim 1, wherein said conductors are disposed in spirally interdigitated arrangement.

6. The probe assembly defined in claim 1, wherein said circuit means includes circuitry for exciting said one electrode at a high frequency of at least one Hertz.

7. The probe assembly defined in claim 1, wherein said base structure comprises a plug having a threaded portion with said support structure extending therefrom and an enlarged diameter flange portion.

8. The probe assembly defined in claim 7, wherein said lead means extends externally from said enlarged diameter flange portion.

9. The probe assembly defined in claim 1, wherein said support structure includes surfaces having a relatively low dielectric constant contacting said conductors.

10. A method of monitoring the condition of a fluid in a vessel comprising:

(a) disposing a plug in an opening in said vessel and extending a support from the plug into the fluid in the vessel and sealing about said opening;

(b) disposing a pair of spaced conductors in spiral arrangement on said support and connecting lead means therefrom through said plug for external connection;

(c) measuring the temperature of the fluid in the vessel and providing an electrical signal indicative thereof;

(d) exciting said conductors with a relatively low alternating voltage sequentially at a (high) frequency of at least one Hertz and at a second (low) frequency less than said first frequency;

(e) measuring the current at said first and second frequency excitation and computing a parameter therefrom;

(f) comparing said parameter and temperature with values of said parameter as a function of temperature for known fluid conditions and determining the condition of the fluid in the vessel.

11. The method defined in claim 10, wherein said step of disposing a pair of conductors includes helically winding said conductors on said support.

12. The method defined in claim 10, wherein said step of measuring temperature includes disposing a thermistor on plug and connecting electrical leads through said plug to said thermistor.

13. The method defined in claim 10, wherein said step of computing a parameter includes computing impedance difference at low and high frequencies.

14. The method defined in claim 10, wherein said step of disposing a pair of conductors includes helically winding said on said support.

15. The method defined in claim 10, wherein said step of extending a support from said plug includes forming said support of polytetrafluoroethylene material.

16. A method of monitoring the condition of a fluid in a vessel by low voltage low current measurement comprising:

(a) disposing a pair of spaced electrodes in spiral arrangement in the fluid;

(b) applying a substantially constant alternating voltage sequentially to said electrodes at a relatively low frequency for measuring the effect of surface electrode impedance and at a relatively high frequency for measuring the effect of bulk fluid impedance;

(c) measuring the current in said electrodes at said high and low frequencies and computing the difference in impedance Δ

Z at said measured currents; and

,

(d) determining the condition of the fluid from a look-up table of values of Δ

Z as a function of known fluid conditions.

17. The method defined in claim 16, wherein said step of disposing a pair of electrodes includes helically winding a pair of wires on a support in spaced parallel arrangement.

18. The method defined in claim 16, wherein said step of applying a voltage at a relatively low frequency includes applying a voltage at a frequency less than one Hertz.

19. The method defined in claim 16, wherein said step of applying a voltage at a relatively high frequency includes applying a voltage of at least one Hertz.