Expandable reamer

• US 6,383,188 B2
• Filed: 02/13/2001
• Issued: 05/07/2002
• Est. Priority Date: 02/15/2000
• Status: Expired

• Current Assignee: Spineology Incorporated
• Original Assignee: Spineology Incorporated
• Inventors: Rogstad, Rodney, Bjork, Todd, Peterson, Francis, Gleason, Joseph E., Kuslich, Stephen D.
• Primary Examiner(s): Philogene, Pedro
• Application Number:
  US09/782,176
• Publication Number:
  US 20010034526A1
• Time in Patent Office: 448 Days
• Field of Search: 606/80, 606/79, 606/81, 606/82, 606/84, 606/85, 408/157, 408/158, 408/154, 408/147, 408/161
• US Class Current: 606/80
• CPC Class Codes: A61B 17/1617 with mobile or detachable parts
• CPC Class Codes: A61B 17/1671 for the spine
• CPC Class Codes: A61B 2017/00261 Discectomy
• CPC Class Codes: Y10T 408/85843 Resilient Tool or tool-support
• CPC Class Codes: Y10T 408/8588 Axially slidable moving-means

Abstract

An expandable reamer for forming a space within a vertebral disc includes a pair of opposing blades which have a expanded state and a retracted state. The blades being pivotally positioned at the distal end of a shaft assembly. A shaft housing being substantially disposed about the shaft assembly. The proximal end of the shaft assembly being operatively engaged by a control device which when rotated allows the blades to be fully retracted for insertion into a pre-bored hole and then to be expanded incrementally until the cavity is bored as desired.

Claims

1. An expandable reamer comprising:

a) an elongated hollow shaft having a proximal and a distal end, the distal end being closed and having a pair of opposing side openings adjacent the closed end;

b) a pair of internal blade members within said hollow shaft;

c) a mechanism for moving said blades from a retracted position within the shaft to a cutting, extended position through said side openings.

2. The expandable reamer of claim 1 wherein said distal closed end includes an inner, centrally located wedge constructed and arranged to direct the internal blade members out of said side openings when pressed distally.

3. The expandable reamer of claim 2 wherein said internal blade members each include an elongated shaft having a distal and a proximal end, said proximal end extending up to said blade moving mechanism and a cutting blade on a distal end of said elongated shaft which are completely within said hollow shaft until said elongated shafts are urged distally by said blade moving mechanism.

4. The expandable reamer of claim 3 wherein said blade moving mechanism is constructed and arranged to engage said proximal end of said blade member elongated shaft and simultaneously move both blades distally or proximally in response to operator movement of said blade moving mechanism.

5. The expandable reamer of claim 4 wherein said blade moving mechanism includes an adjusting screw which when rotated causes said blades to move distally or proximally in said elongated hollow tube in response to the direction of rotation and degree of rotation.

6. The expandable reamer of claim 5 further including an indicator mechanism toward the proximal end of said reamer which is visible from the outside of said reamer and shows relative movement of said blades proximally and distally within said hollow shaft to indicate position of the cutting blades.

7. The expandable reamer of claim 6 wherein said reamer includes a mechanism for applying rotational torque to said hollow shaft such that said cutting blades rotate and provide a cutting operation.

8. The expandable reamer of claim 7 wherein said cutting blades are constructed and arranged to fully retract within said hollow shaft until said blade moving mechanism urges them out said side openings such that said cutting blades are not in a cutting position until desired.

9. The expandable reamer of claim 8 wherein said elongated shafts of said blade members are rectangular in cross-section and abut against each other within said hollow shaft to increase torsional rigidity.

10. The expandable reamer of claim 9 wherein the proximal ends of said elongated shafts of said blade members include notches which engage with an adjustment slide of said blade moving mechanism.

11. The expandable reamer of claim 10 wherein said adjustment slide is inserted through a side access port which is covered by a locking cover.

12. The expandable reamer of claim 11 wherein said blade members are spring steel and constructed and arranged to have a slip fit within the hollow shaft such that the blade members may be inserted into said hollow shaft through said side openings while limiting movement of said blade members within said shaft.

13. An expandable reamer comprising:

a) an elongated shaft having a proximal end and a distal end, a pair of blade members pivotally engaged to the distal end of the elongated shaft, a pair of elongated blade guides positioned immediately adjacent to the elongate shaft, the elongate blade guides each having a guide slot, at least a portion of each of the pair of blade members being operatively engaged to one of the guide slots;

b) an elongate hollow tube, the elongate hollow tube being disposed substantially about the elongated shaft and the pair of elongated blade guides, the elongate hollow tube being longitudinally moveable relative to the elongated shaft;

c) a handle, the handle having a hollow engagement barrel and at least one griping member extending therefrom, the hollow engagement barrel having a first end engaged to the elongate hollow tube, and a second end having a control knob, the control knob being operatively engaged to the elongate hollow tube, whereby when the control knob is rotated the elongate hollow tube is moved longitudinally relative to the elongated shaft causing the pair of blade members to move between a retracted position and an extended position.

14. An expandable reamer comprising:

a) an elongated shaft having a proximal end and a distal end, a pair of blade members being pivotally engaged to the distal end of the elongated shaft, the distal end of the elongate shaft having a pair of blade slots constructed and arranged to slidingly and removably receive at least a portion of one of the blade members;

b) an elongate hollow tube, the elongate hollow tube being disposed substantially about the elongated shaft, the elongated shaft being longitudinally moveable relative to the elongate hollow tube;

c) a turn wheel, the turn wheel operatively engaged to the proximal end of the elongated shaft and positioned proximal to the elongate hollow tube, whereby when the turn wheel is rotated the elongated shaft is moved longitudinally relative to the elongate hollow tube causing the pair of blade members to move between a retracted position and an extended position.