Brake wear sensor

• US 6,384,721 B1
• Filed: 01/31/2001
• Issued: 05/07/2002
• Est. Priority Date: 01/31/2001
• Status: Expired due to Term

• Current Assignee: Affinia Group Incorporated (Hummel Familien-Beteiligungsgesellschaft mbH + Co. KG)
• Original Assignee: Dana Corporation (Dana, Inc.)
• Inventors: Paielli, Perry M.
• Primary Examiner(s): SWARTHOUT, BRENT
• Application Number:
  US09/774,958
• Time in Patent Office: 461 Days
• Field of Search: 340/453, 340/454, 188/1.11 R, 188/1.11 W, 188/1.11 L
• US Class Current: 340/454
• CPC Class Codes: F16D 66/00 Arrangements for monitoring working conditions, e.g. wear, temperature
• CPC Class Codes: F16D 66/02 Apparatus for indicating wear

Abstract

A brake wear sensor in which a body of electrical insulating material mounts a pair of electrically conductive plates such that edges of the plates are spaced from each other at a surface of the body. The body has an external thread adapted to be received within an internally threaded opening in a brake pad to position the surface of the body and the edges of the plates adjacent to a braking surface of the brake pad. Electrical circuitry is connected to the plates for monitoring wear at the surface of the body as a function of changes in capacitance between the plates, and a gauge is coupled to the circuitry for indicating brake wear as a function of such changes in capacitance.

Claims

1. A brake wear sensor that comprises:

a pair of electrically conductive plates,

a body mounting said plates spaced from and insulated from each other, and with each said plate having an edge adjacent to a surface of said body,

said plates being disposed in said body in spiral parallel orientation about an axis perpendicular to said surface of said body,

said body including means for mounting said body to a brake pad so as to bring said surface into contact with a brake rotor, and

means for electrically connecting said plates to electrical circuitry for monitoring wear at said surface as a function of changes in capacitance between said plates.

2. The sensor get forth in claim 1 wherein said means for mounting said body comprises an external thread on said body adapted to be received within an internally threaded opening in a brake pad to position said surface of said body adjacent to and contiguous with a braking surface of the brake pad.

3. The sensor set forth in claim 1 wherein said body is of insulating material that extends between said plates holding said plates at parallel uniform spacing from each other.

4. The sensor set forth in claim 1 further comprising insulating material disposed between said plate and holding said plates at parallel uniform spacing from each other.

5. The sensor set forth in claim 1 wherein said edges of said plates are disposed at said surface.

6. The sensor set forth in claim 1 further comprising electrical circuitry connected to said plates for monitoring brake wear as a function of changes in capacitance between said plates.

7. The sensor set forth in claim 6 wherein at least a portion of said electrical circuitry is disposed in said body.

8. The sensor set forth in claim 6 wherein said electrical circuitry comprises a capacitance bridge, in which said plates are connected as one arm of said bridge.

9. The sensor set forth in claim 6 wherein said electrical circuitry comprises a variable frequency oscillator, in which said plates are connected as a frequency control component of said oscillator.

10. The sensor set forth in claim 6 wherein said electrical circuitry comprises an oscillator having an output coupled to said plates such that voltage drop across said plates varies as a function of capacitance between said plates.

11. A brake wear sensor that comprises:

a pair of electrically conductive plates,

a body mounting said plates spaced from and insulated from each other, and with each said plate having an edge adjacent to a surface of said body,

said body including means for mounting said body to a brake pad so as to bring said surface into contact with a brake rotor,

means for electrically connecting said plates to electrical circuitry for monitoring wear at said surface as a function of changes in capacitance between said plates, and

electrical circuitry connected to said plates for monitoring brake wear as a function of changes in capacitance between said plates,

said electrical circuitry comprising a variable frequency oscillator in which said plates are connected as a frequency control component of said oscillator.

12. The sensor setforth in claim 11 wherein said plates are disposed in said body in flat parallel orientation perpendicular to said surface of said body.

13. The sensor set forth in claim 11 wherein said plates are disposed in said body in spiral parallel orientation about an axis perpendicular to said surface of said body. disposed at said surface.

14. A brake wear sensor that comprises:

a pair of electrically conductive plates,

a body mounting said plates spaced from and insulated from each other, and with each said plate having an edge adjacent to a surface of said body,

said body including means for mounting said body to a brake pad so as to bring said surface into contact with a brake rotor,

means for electrically connecting said plates to electrical circuitry for monitoring wear at said surface as a function of changes in capacitance between said plates, and

electrical circuitry connected to said plates for monitoring brake wear as a function of changes in capacitance between said plates,

said electrical circuitry comprising an oscillator having an output coupled to said plates such that voltage drop across said plates varies as a function of capacitance between said plates.

15. The sensor set forth in claim 14 wherein said plates are disposed in said body in flat parallel orientation perpendicular to said surface of said body.

16. The sensor set forth in claim 14 wherein said plates are disposed in said body in spiral parallel orientation about an axis perpendicular to said surface of said body.

17. A brake wear sensor that comprises:

a pair of electrically conductive plates,

a body of electrical insulating material mounting said plates such that edges of said plates are spaced from each other at a surface of said body,

said body in having an external thread adapted to be received within an internally threaded opening in a brake pad to position said surface and said edges of said plates adjacent to a braking surface of the brake pad,

said plates being disposed in said body in spiral parallel orientation about an axis perpendicular to said surface of said body,

electrical circuitry connected to said plates for monitoring wear at said surface of said body as a function of changes in capacitance between said plates, and

means coupled to said circuitry for indicating brake wear as a function of said changes in capacitance.

18. The sensor set forth in claim 17 wherein at least a portion of said electrical circuitry is disposed in said body.