Ultrasonic 2-phase flow apparatus and stratified level detector

• US 6,386,018 B1
• Filed: 09/01/1999
• Issued: 05/14/2002
• Est. Priority Date: 03/11/1996
• Status: Expired due to Fees

• Current Assignee: Daniel Industries Incorporated (Emerson Electric Company)
• Original Assignee: Daniel Industries Incorporated (Emerson Electric Company)
• Inventors: Zanker, Klaus J., Letton, Winsor
• Primary Examiner(s): LARKIN, DANIEL SEAN
• Application Number:
  US09/388,253
• Time in Patent Office: 986 Days
• Field of Search: 73/617.9, 73/190.3, 73/614.5, 73/645.5, 738/610.4
• US Class Current: 73/61.79
• CPC Class Codes: G01F 1/662 Constructional details
• CPC Class Codes: G01F 1/667 Arrangements of transducers for ultrasonic flowmeters; Circuits for operating ultrasonic flowmeters
• CPC Class Codes: G01F 1/74 Devices for measuring flow of a fluid or flow of a fluent solid material in suspension in another fluid
• CPC Class Codes: G01F 23/2962 Measuring transit time of reflected waves
• CPC Class Codes: G01N 2291/011 Velocity or travel time
• CPC Class Codes: G01N 2291/02425 Liquids in gases, e.g. sprays
• CPC Class Codes: G01N 2291/02836 Flow rate, liquid level
• CPC Class Codes: G01N 2291/105 two or more emitters, two or more receivers
• CPC Class Codes: G01N 29/032 by measuring attenuation of acoustic waves

Abstract

An apparatus and related method for measuring the degree of stratified flow in a two-phase flow is disclosed. Alternate embodiments include a single transducer level detector and a multiple transducer level detector. Further, these level detectors may be either integrated into or used in conjunction with an ultrasonic flow meter, or may be used in conjunction with some other meter that determines speed of sound for the flowing gas.

Claims

1. A method to determine the degree of stratified two-phase flow through a conduit, comprising:

(a) transmitting an ultrasonic signal at a first time from a first ultrasonic transducer;

(b) reflecting said ultrasonic signal from the surface of a stratified flow of liquid through said conduit;

(c) receiving said ultrasonic signal at a second time;

(d) computing from said first time and said second time a time of flight for said ultrasonic signal; and

(e) determining the degree of stratified flow in said conduit, including computing a speed for said stratified flow according to the equation

2. A method to determine the degree of stratified two-phase flow through a conduit, comprising:

(a) transmitting an ultrasonic signal at a first time from a first ultrasonic transducer;

(b) reflecting said ultrasonic signal from the surface of a stratified flow of liquid through said conduit;

(c) receiving said ultrasonic signal at a second time;

(d) computing from said first time and said second time a time of flight for said ultrasonic signal; and

(e) determining the degree of stratified flow in said conduit, wherein said determining of said degree of stratified 2-phase flow includes using a first speed of sound that is not obtained from said first time and said second time.

3. A method to determine the degree of stratified 2-phase flow through a conduit, comprising:

(a) transmitting an ultrasonic signal at a first time from a first ultrasonic transducer;

(b) reflecting said ultrasonic signal from the surface of a stratified flow of liquid through said conduit;

(c) receiving said ultrasonic signal at a second time, wherein said receiving is by a second ultrasonic transducer and said first speed of sound is measured using said first and second transducers;

(d) computing from said first time and said second time a time of flight for said ultrasonic signal; and

(e) determining the degree of stratified flow in said conduit, wherein said determining of said degree of stratified flow includes using a first measured speed of sound based at least in part on said first time and said second time wherein said determining further uses a second measured speed of sound obtained from a source other than said first and second transducers.

4. The method of claim 3, wherein said source other than said first and second transducers is an ultrasonic meter.

5. A method to determine the degree of stratified 2-phase flow through a conduit, comprising:

(a) transmitting an ultrasonic signal at a first time from a first ultrasonic transducer;

(b) reflecting said ultrasonic signal from an upper surface of a stratified flow of liquid through said conduit;

(c) receiving said ultrasonic signal at a second time;

(d) computing from said first time and said second time a time of flight for said ultrasonic signal; and

(e) determining the degree of stratified flow in said conduit.

6. A level detector to measure stratified flow in a pipeline comprising:

at least one ultrasonic transducer attached to said pipeline and positioned to reflect ultrasonic signals from the surface of said stratified flow;

a processor associated with said at least one ultrasonic transducer to calculate one or more levels of said stratified flow based upon times of flight for said ultrasonic signals, upon a measured speed of sound, and upon predetermined dimensions for said pipeline; and

a microprocessor. wherein said at least one ultrasonic transducer is at least two ultrasonic transducers and said at least two ultrasonic transducers measure said measured speed of sound, and wherein said microprocessor computes a level of said stratified flow based upon said measured speed of sound and based upon a second measured speed of sound.

7. The level detector of claim 6, wherein a difference between said measured speed of sound and said second measured speed of sound provides an indication of said level of said stratified flow.

8. A level detector to measure stratified flow in a pipeline comprising:

at least one ultrasonic transducer attached to said pipeline and positioned to reflect ultrasonic signals from the surface of said stratified flow;

a processor associated with said at least one ultrasonic transducer to calculate one or more levels of said stratified flow based upon times of flight for said ultrasonic signals, upon a measured speed of sound, and upon predetermined dimensions for said pipeline; and

a microprocessor, said microprocessor computing the speed and depth of fluid traveling as stratified flow in said pipeline.

9. The level detector of claim 8, wherein said microprocessor further computes the speed of a gas flowing through said pipeline.

10. A level detector to measure stratified flow in a pipeline comprising:

at least one ultrasonic transducer attached to said pipeline and positioned to reflect ultrasonic signals from the surface of said stratified flow;

a processor associated with said at least one ultrasonic transducer to calculate one or more levels of said stratified flow based upon times of flight for said ultrasonic signals, upon a measured speed of sound, and upon predetermined dimensions for said pipeline;

wherein said at least one transducer generates an ultrasonic signal that travels through a gas stream prior to said reflection from said surface.

11. A flow meter suitable to determine an amount of stratified flow through a pipeline, comprising:

means for generating a first set of signals through said pipeline;

means for generating a second set of signals through said pipeline, said second set of signals reflecting from a stratified flow of fluid if any;

means for computing said amount of stratified flow based upon differences in times of flight between said first set of signals and said second set of signals.