Radiopaque dental materials with nano-sized particles

• US 6,387,981 B1
• Filed: 10/28/1999
• Issued: 05/14/2002
• Est. Priority Date: 10/28/1999
• Status: Expired due to Term

• Current Assignee: 3M Innovative Properties Company (3M Company)
• Original Assignee: 3M Innovative Properties Company (3M Company)
• Inventors: Kolb, Brant Ulrick, Ario, Paula DʼNell, Zhang, Xiaodong, Hanggi, Douglas Alan, Mitra, Sumita Basu, Rusin, Richard Paul
• Primary Examiner(s): Szekely, Peter
• Application Number:
  US09/429,185
• Time in Patent Office: 929 Days
• Field of Search: 252/478, 522/81, 522/83, 522/92, 522/95, 523/115, 523/116, 523/117, 523/118, 524/430, 524/431, 524/432, 524/433, 524/492, 524/493, 524/780, 524/781, 524/783, 524/784, 524/785, 524/789
• US Class Current: 523/117
• CPC Class Codes: A61K 6/20 Protective coatings for natural or artificial teeth, e.g. sealings, dye coatings or varnish
• CPC Class Codes: A61K 6/30 Compositions for temporarily or permanently fixing teeth or palates, e.g. primers for dental adhesives
• CPC Class Codes: A61K 6/71 Fillers
• CPC Class Codes: A61K 6/887 Compounds obtained by reactions only involving carbon-to-carbon unsaturated bonds
• CPC Class Codes: A61K 6/891 Compounds obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds
• CPC Class Codes: B82Y 30/00 Nanotechnology for materials or surface science, e.g. nanocomposites
• CPC Class Codes: C01P 2004/62 Submicrometer sized, i.e. from 0.1-1 micrometer
• CPC Class Codes: C01P 2004/64 Nanometer sized, i.e. from 1-100 nanometer
• CPC Class Codes: C08L 33/04 Homopolymers or copolymers of esters C08L43/04 takes precedence
• CPC Class Codes: C08L 63/00 Compositions of epoxy resins; Compositions of derivatives of epoxy resins
• CPC Class Codes: Y10S 522/908 Dental utility

Abstract

A dental material comprising a hardenable resin, a non-heavy metal oxide particle and a heavy metal oxide. The dental materials can be radiopaque, strong, translucent, or resistant to toothbrush abrasion, or combinations thereof.

Claims

1. A dental material comprising non-heavy metal oxide particles having an average diameter of less than about 300 nm, an acid modified heavy metal oxide, and a hardenablc resin.

2. The dental material of claim 1 wherein the heavy metal oxide are particles having an average diameter of less than about 100 nm.

3. The dental material of claim 1 wherein said non-heavy metal oxide particles are aggregated and have an average total aggregate size of less than about 300 nm.

4. The dental material of claim 1, wherein said heavy metal oxide are aggregated particles and have an average total aggregate size of less than about 200 nm.

5. The dental material of claim 1 wherein said heavy metal oxide particles are selected from the group consisting of zirconium oxide, cerium oxide, tin oxide, yttrium oxide, strontium oxide, barium oxide, lanthanum oxide, zinc oxide, ytterbium oxide, bismuth oxide and mixtures thereof.

6. The dental material of claim 1 wherein said hardenable resin is selected from the group consisting of acrylates, methacrylates, epoxies, and mixtures thereof.

7. The dental material of claim 1 wherein said material is selected from the group consisting of restoratives, adhesives, mill blanks, prostheses, orthodontic devices, casting materials, and dental coatings.

8. The dental material of claim 1 wherein said material, after hardening and subjecting to a Toothbrush Abrasion Resistance Test, has a surface roughness of less than about 0.2 μ

m.

9. The dental material of claim 1 wherein said material, after hardening, has a Visual Opacity value of less than about 0.5.

10. The dental material of claim 1 wherein said material, after hardening, has a diametral tensile strength greater than about 15 MPa.

11. The dental material of claim 1 wherein said material, after hardening, has a compressive strength greater than about 35 MPa.

44. A method of using the dental material of claim 1 comprising:

a) placing said material near or on a tooth surface;

b) changing the topography of said material; and

c) hardening said material.

45. The method according to claim 44 further comprising:

d) finishing the surface of said hardened material.

46. The method according to claim 44, wherein said hardened material has a surface roughness of less than about 0.2 μ

m after being subjected to a Toothbrush Abrasion Resistance Test.

47. The method according to claim 44, wherein said hardened material has a surface roughness of less than about 0.15 μ

m after being subjected to a Toothbrush Abrasion Resistance Test.

48. The method according to claim 44, wherein a) thru c) are performed sequentially.

12. A dental material comprising silica particles having an average diameter of less than about 300 nm, an acid modified heavy metal oxide, and a hardenable resin.

13. The dental material of claim 12 wherein said silica particles have an average diameter of less than about 200 nm.

14. The dental material of claim 12 wherein said silica particles have an average diameter of less than about 100 nm.

15. The dental material of claim 12 wherein the heavy metal oxide are particles having an average diameter of less than about 100 nm.

16. The dental material of claim 12 wherein said heavy metal oxide are particles having an average diameter of less than about 70 nm.

17. The dental material of claim 12 wherein said heavy metal oxide particles have an average diameter of less than about 60 nm.

18. The dental material of claim 12 wherein said heavy metal oxide is present in an effective amount to impart radiopacity to said dental material.

19. The dental material of claim 12 wherein said silica particles are aggregated and have an average total aggregate size less than about 300 nm.

20. The dental material of claim 12, wherein said silica particles are aggregated and have an average total aggregate size less than about 200 nm.

21. The dental material of claim 12, wherein silica particles are aggregated and have an average total aggregate size less than about 100 nm.

22. The dental material of claim 12, wherein said heavy metal oxide are aggregated particles and have an average total aggregate size of less than about 200 nm.

23. The dental material of claim 12, wherein said heavy metal oxide are aggregated particles and have an average total aggregate size of less than about 90 nm.

24. The dental material of claim 12 wherein said heavy metal oxide is selected from the group consisting of zirconium oxide, cerium oxide, tin oxide, and combinations thereof.

25. The dental material of claim 12 wherein said heavy metal oxide is a cubic or tetragonal zirconium oxide.

26. The dental material of claim 12 wherein said hardenable resin is selected from the group consisting of acrylates, methacrylates, epoxies, and mixtures thereof.

27. The dental material of claim 12 wherein said silica particles are selected from the group consisting of fumed silica, colloidal silica, and combinations thereof.

28. The dental material of claim 12 wherein said heavy metal oxide is zirconium oxide, and said hardenable resin is an acrylate.

29. The dental material of claim 12 further comprising an initiator to harden said hardenable resin.

30. The dental material of claim 12 wherein said material is selected from the group consisting of restoratives, adhesives, mill blanks, prostheses, orthodontic devices, casting materials, and dental coatings.

31. The dental material of claim 12 wherein said material, after hardening, has a Visual Opacity value of less than about 0.5.

32. The dental material of claim 12 wherein said material, after hardening, has a Visual Opacity value of less than about 0.35.

33. The dental material of claim 12 wherein said material, after hardening, has a Visual Opacity value of less than about 0.25.

34. The dental material of claim 12 wherein said material, after hardening, has a diametral tensile strength greater than about 15 MPa.

35. The dental material of claim 12 wherein said material, after hardening, has a diametral tensile strength greater than about 40 MPa.

36. The dental material of claim 12 wherein said material, after hardening, has a diametral tensile strength greater than about 60 MPa.

37. The dental material of claim 12 wherein said material, after hardening, has a compressive strength greater than about 35 MPa.

38. The dental material of claim 12 wherein said material, after hardening, has a compressive strength greater than about 200 MPa.

39. The dental material of claim 12 wherein said material, after hardening, has a compressive strength greater than about 350 MPa.

40. The dental material of claim 12 wherein said material, upon hardening and subjecting to a Toothbrush Abrasion Resistance Test, has a surface roughness of less than about 0.2 μ

m.

41. The dental material of claim 12 wherein said material, upon hardening and subjecting to a Toothbrush Abrasion Resistance Test, has a surface roughness of less than about 0.15 μ

m.

49. A method of using the dental material of claim 12 comprising:

a) placing said material near or on a tooth surface;

b) changing the topography of said material; and

c) hardening said material.

50. The method according to claim 49 further comprising:

d) finishing the surface of said hardened material.

51. The method according to claim 49, wherein said hardened material has a surface roughness of less than about 0.2 μ

m after being subjected to a Toothbrush Abrasion Resistance Test.

52. The method according to claim 49, wherein said hardened material has a surface roughness of less than about 0.15 μ

m after being subjected to a Toothbrush Abrasion Resistance Test.

53. The method according to claim 49, wherein a) thru c) are performed sequentially.

42. A method of making a dental material comprising:

a) admixing a surface modifier with silica particles having an average diameter of less than about 300 nm;

b) admixing an acid surface modifier with heavy metal oxide particles having an average diameter less than about 100 nm; and

c) admixing said surface modified silica particles and acid modified heavy metal oxide particles with a hardenable resin.

43. The method according, to claim 42 further comprising:

d) hardening said resin.

54. A dental material comprising non-heavy metal oxide particles having an average diameter of less than about 100 nm, acid modified heavy metal oxide particles having an average diameter of less than about 100 nm, and a hardenable resin.

55. The material of claim 54 wherein the acid modified heavy metal oxide particles are surface treated particles.

56. A method of using a dental material comprising:

placing the material near or on a tooth surface;

changing the topography of the material; and

hardening the material,

wherein the dental material comprises non-heavy metal oxide particles having an average diameter of less than about 300 nm;

surface treated heavy metal oxide particles; and

a hardenable resin; and

wherein the surface treatment provides heavy metal oxide particles that are stabilized to provide for dispersion in the hardenable resin.

57. The method of claim 56 wherein the surface treated heavy metal oxide particles have an average diameter of less than about 100 nm.

58. A method of using a dental material comprising:

placing the material near or on a tooth surface;

changing the topography of the material; and

hardening the material,

wherein the dental material comprises non-heavy metal oxide, heavy metal oxide, and a hardenable resin;

the heavy metal of the heavy metal oxide has an atomic number greater than 30 but less than 72; and

each of the non-heavy metal oxides and heavy metal oxides present are particles having an average diameter of less than about 100 nm.