Rapid battery charging method and apparatus

• US 6,388,425 B1
• Filed: 11/13/2001
• Issued: 05/14/2002
• Est. Priority Date: 07/19/1999
• Status: Expired due to Term

• Current Assignee: AccelRate Power Systems Inc.
• Original Assignee: Vladimir Petrovic
• Inventors: Petrovic, Vladimir
• Primary Examiner(s): Tso, Edward H.
• Application Number:
  US09/986,827
• Publication Number:
  US 20020050805A1
• Time in Patent Office: 182 Days
• Field of Search: 320/124, 320/125, 320/128, 320/129, 320/130, 320/135, 320/139, 320/141, 320/145
• US Class Current: 320/130
• CPC Class Codes: H02J 7/0048 Detection of remaining charge capacity or state of charge [SOC]
• CPC Class Codes: H02J 7/0049 Detection of fully charged condition
• CPC Class Codes: H02J 7/00711 with introduction of pulses during the charging process

Abstract

Methods and apparatus for battery charging provide a charging cycle in which charging periods alternate with discharging periods. During the charging periods a lead acid battery is charged at a rate of about 0.55×C amperes to about 0.65×C amperes, where C is the battery capacity in ampere hours. The charging periods have durations of about 60 to 180 seconds. During the discharging periods the battery is discharged at a rate in the range of about 0.05×C to about 0.07×C. The discharge periods have durations of about 10 to 20 seconds. By introducing discharging periods while charging the battery, the battery'"'"'s internal resistance is deceased and less heat is generated during charging. The charging time is about 1-2.5 hours for lead-acid batteries.

Claims

1. A method for charging a battery having a capacity C Ampere hours, the method comprising:

a) for a charging period having a duration in the range of about 60 seconds to about 180 seconds, passing an electric current having a magnitude of 0.55×

C Amperes to 0.65×

C Amperes through the battery;

b) for a discharging period having a duration in the range of about 10 seconds to about 20 seconds allowing the battery to discharge a current having a magnitude in the range of about 0.05×

C Amperes to about 0.07×

C Amperes through a load; and

,

c) repeating (a) and (b) in alternating sequence until the battery is charged.

2. The method of claim 1 wherein the duration of the charging period is in the range of about 100 seconds to about 140 seconds.

3. The method of claim 2 wherein the duration of the discharging period is in the range of about 10 seconds to about 17 seconds.

4. The method of claim 1 wherein the duration of the discharging period is in the range of about 10 seconds to about 17 seconds.

5. The method of claim 1 comprising, immediately before each charging period, waiting for a first rest period having a duration of no more than 2% of the duration of the charging period wherein, during the first rest period, no current is flowing through the battery.

6. The method of claim 5 comprising, immediately after each charging period, waiting for a second rest period having a duration of no more than 2% of the duration of the charging period wherein, during the second rest period, no current is flowing through the battery.

7. The method of claim 6 wherein the second rest period has a duration of less than 200 milliseconds.

8. The method of claim 1 wherein the battery is a lead-acid battery.

9. The method of claim 8 wherein the power supply is a constant-voltage power supply.

10. The method of claim 1 comprising, before initiating the to charge the battery, monitoring a voltage of the battery and, if the voltage of the battery is greater than a threshold value, discharging the battery until the battery voltage is equal to or less than the threshold value.

11. The method of claim 10 wherein discharging the battery is performed by causing the battery to supply a discharge current having a magnitude in the range of about 0.05×

C Amperes to about 0.07×

C Amperes.

12. A battery charger for charging a battery having a capacity C Ampere hours, the battery charger comprising:

a) a power supply;

b) a load;

c) an electrically controllable switching circuit configured to connect either the power supply or the load between the terminals of a battery under charge;

d) a control circuit comprising a timer, the control circuit configured to, during a charging cycle, operate the electrically controllable switching circuit to, in alternation, connect the power supply between the terminals of a battery under charge for a charging period having a duration of about 60 seconds to about 180 seconds, and connect the load between the terminals of the battery under charge for a discharging period having a duration in the range of about 10 seconds to about 20 seconds;

wherein, the load has an impedance such that, during the discharge period, the battery discharges at a rate in the range of about 0.05×

C Amperes to about 0.07×

C Amperes.

13. The battery charger of claim 12 wherein the power supply is a constant-voltage power supply.

14. The battery charger of claim 12 wherein the power supply is configured to supply a charging current having a magnitude in the range of about 0.55×

C Amperes to about 0.65×

C Amperes during the charging period to the battery under charge.

15. The battery charger of claim 12 comprising a shut-off timer configured to discontinue the charging cycle after a period in the range of 100 minutes to 180 minutes.

16. The battery charger of claim 12 comprising a voltage comparator connected to compare a voltage of a battery under test to a reference voltage wherein the control circuit is configured to, before initiating the charging cycle, determine if the voltage comparator indicates that the battery voltage is greater than the reference voltage and, if so, connect the load between the terminals of the battery under charge until the battery voltage is equal to or less than the reference voltage.