Controller for power factor corrector and method of operation thereof

• US 6,388,429 B1
• Filed: 03/09/2000
• Issued: 05/14/2002
• Est. Priority Date: 03/09/2000
• Status: Expired due to Fees

• Current Assignee: Lineage Power Corporation (GE Aerospace)
• Original Assignee: Tyco Electronics Logistics AG (TE Connectivity Limited)
• Inventors: Mao, Hengchun
• Primary Examiner(s): Patel, Rajnikant B.
• Application Number:
  US09/522,147
• Time in Patent Office: 796 Days
• Field of Search: 323/222, 323/344, 323/259, 323/260, 323/285, 363/21, 363/89, 363/95, 363/20
• US Class Current: 323/222
• CPC Class Codes: G05F 1/70 Regulating power factor; Regulating reactive current or power
• CPC Class Codes: H02M 1/4225 using a non-isolated boost converter
• CPC Class Codes: H02M 1/44 Circuits or arrangements for compensating for electromagnetic interference in converters or inverters
• CPC Class Codes: Y02B 70/10 Technologies improving the efficiency by using switched-mode power supplies [SMPS], i.e. efficient power electronics conversion e.g. power factor correction or reduction of losses in power supplies or efficient standby modes
• CPC Class Codes: Y02P 80/10 Efficient use of energy, e.g. using compressed air or pressurized fluid as energy carrier

Abstract

A controller for a power factor corrector (PFC), having a controllable switch and operable in a discontinuous conduction mode (DCM), and a method of controlling the controllable switch. In one embodiment, the controller includes: (1) a drive circuit adapted to drive the controllable switch and (2) a current mode control circuit adapted to sense a current of the PFC and develop a current control signal based thereon. The drive circuit reduces a duty cycle of the controllable switch based on the current control signal to reduce input current distortion in the PFC.

Claims

1. For use with a power factor corrector (PFC) operable in a discontinuous conduction mode (DCM) and having a controllable switch, a controller, comprising:

a current mode control circuit adapted to sense a current of said PFC and develop a current control signal based thereon; and

a drive circuit adapted to drive said controllable switch, including;

a voltage compensation circuit adapted to receive a signal representing an output voltage of said PFC and develop an intermediate signal therefrom, and

a modulator, coupled to said voltage compensation circuit, adapted to develop a drive signal for said controllable switch based on said intermediate signal and a sum of said current control signal and a ramp signal, said drive circuit thereby capable of reducing a duty cycle of said controllable switch based thereon to reduce input current distortion in said PFC.

2. The controller as recited in claim 1 further comprising a frequency modulation control circuit adapted to sense a rectified voltage of said PFC and develop a voltage control signal based thereon, said drive circuit thereby capable of modifying a switching frequency of said controllable switch based on said voltage control signal.

3. The controller as recited in claim 2 wherein said frequency modulation circuit comprises a voltage divider adapted to sense said rectified voltage.

4. The controller as recited in claim 1 wherein said current mode control circuit comprises a current sensor adapted to sense said current and a filter adapted to develop said current control signal based thereon.

5. The controller as recited in claim 1 wherein said voltage compensation circuit comprises an error amplifier adapted to compare said signal representing said output voltage to a reference signal and develop said intermediate signal therefrom.

6. The controller as recited in claim 1 wherein said modulator comprises a duty cycle comparator adapted to receive said intermediate signal and a signal representing said sum of said current control signal and said ramp signal and develop said drive signal therefrom.

7. The controller as recited in claim 1 wherein said PFC employs a topology selected from the group consisting of:

a boost converter;

a buck converter;

a forward converter;

a flyback converter; and

a SEPIC converter.

8. The controller as recited in claim 1 wherein said PFC is further operable in a continuous conduction mode (CCM).

9. The controller as recited in claim 1 wherein said PFC comprises an input filter.

10. A method of controlling a controllable switch of a power factor corrector (PFC) operable in a discontinuous conduction mode (DCM), comprising:

sensing a current of said PFC and developing a current control signal based thereon;

developing an intermediate signal from a signal representing an output voltage of said PFC;

developing a signal representing a sum of said current control signal and a ramp signal; and

developing a drive signal for said controllable switch based on said intermediate signal and said signal representing said sum of said current control signal and said ramp signal, said drive signal reducing a duty cycle of said controllable switch based thereon to reduce input current distortion in said PFC.

11. The method as recited in claim 10, further comprising:

sensing a rectified voltage of said PFC;

developing a voltage control signal based thereon; and

modifying a switching frequency of said controllable switch based on said voltage control signal.

12. The method as recited in claim 11 wherein said sensing said rectified voltage is performed by a voltage divider.

13. The method as recited in claim 10 wherein said sensing a current of said PFC is performed by a current mode control circuit including a current sensor to sense said current and a filter to develop said current control signal based thereon.

14. The method as recited in claim 10 wherein said developing said intermediate signal further comprises comparing said signal representing said output voltage to a reference signal.

15. The method as recited in claim 10 wherein said developing said drive signal is performed by a duty cycle comparator that receives said intermediate signal and said signal representing said sum of said current control signal and said ramp signal to develop said drive signal.

16. The method as recited in claim 10 wherein said PFC employs a topology selected from the group consisting of:

a boost converter;

a buck converter;

a forward converter;

a flyback converter; and

a SEPIC converter.

17. The method as recited in claim 10 wherein said PFC is further operable in a continuous conduction mode (CCM).

18. The method as recited in claim 10 wherein said PFC comprises an input filter.

19. A power factor corrector (PFC) operable in a discontinuous conduction mode (DCM), comprising:

an electromagnetic interference (EMI) filter;

a rectifier coupled to said EMI filter;

a converter coupled to said rectifier and having a controllable switch; and

a controller, including;

a current mode control circuit that senses a current of said PFC and develops a current control signal based thereon, and

a drive circuit that drives said controllable switch, including;

a voltage compensation circuit that receives a signal representing an output voltage of said PFC and develops an intermediate signal therefrom, and

a modulator, coupled to said voltage compensation circuit, that develops a drive signal for said controllable switch based on said intermediate signal and a sum of said current control signal and a ramp signal, said drive circuit thereby capable of reducing a duty cycle of said controllable switch based thereon to reduce input current distortion in said PFC.

20. The PFC as recited in claim 19 wherein said controller further comprises a frequency modulation control circuit that senses a rectified voltage of said PFC and develops a voltage control signal based thereon, said drive circuit thereby capable of modifying a switching frequency of said controllable switch based on said voltage control signal.

21. The PFC as recited in claim 20 wherein said frequency modulation circuit comprises a voltage divider that senses said rectified voltage.

22. The PFC as recited in claim 19 wherein said current mode control circuit comprises a current sensor that senses said current and a filter that develops said current control signal based thereon.

23. The PFC as recited in claim 19 wherein said voltage compensation circuit comprises an error amplifier that compares said signal representing said output voltage to a reference signal and develops said intermediate signal therefrom.

24. The PFC as recited in claim 19 wherein said modulator comprises a duty cycle comparator that receives said intermediate signal and a signal representing said sum of said current control signal and said ramp signal and develops said drive signal therefrom.

25. The PFC as recited in claim 19 wherein said PFC is further operable in a continuous conduction mode (CCM).