Dc/dc power processor with distributed rectifier stage

• US 6,388,898 B1
• Filed: 01/22/2001
• Issued: 05/14/2002
• Est. Priority Date: 01/22/2001
• Status: Expired due to Fees

• Current Assignee: Delta Electronics Incorporated
• Original Assignee: Delta Electronics Incorporated
• Inventors: Jovanovic, Milan, Hsiao, Ko-Yu, Fan, Heng-Chia
• Primary Examiner(s): Patel, Rajnikant B.
• Application Number:
  US09/767,637
• Time in Patent Office: 477 Days
• Field of Search: 363/20, 363/17, 363/97, 363/98, 363/131, 363/132, 363/89
• US Class Current: 363/20
• CPC Class Codes: H02M 3/33561 having more than one ouput with independent control

Abstract

A technique, which substantially reduces the number of power-stage and control circuit components in an isolated DC/DC converter with parallel current-doubler rectifier stages, includes on the primary side transformers with serially connected primary windings each having a corresponding secondary winding coupled to one of the voltage-doubler stages. In one embodiment, the primary and secondary windings and filter inductors of the current-doubler rectifier stages are provided on an integrated magnetic core. The filter inductors in each current-doubler rectifier stage can be provided as coupled inductors. In one embodiment, an X-shaped magnetic core is provided to achieve coupled or uncoupled filter inductors.

Claims

1. An isolated DC/DC converter, comprising:

an inverter stage including a plurality of transformers having their primary windings connected in series; and

a plurality of parallel rectifier stages each including a filter inductor and each connected to a secondary winding of said transformer, wherein each said secondary winding corresponds to a respective one of said primary windings and wherein each filter inductor of said plurality of parallel rectifier stages is coupled to another filter inductor of said plurality of parallel rectifier stages.

2. An isolated DC/DC converter as in claim 1, wherein each of said rectifier stages comprises a current doubler.

3. An isolated DC/DC converter as in claim 1, wherein each of said secondary winding is related to said respective primary winding by a predetermined turns ratio.

4. An isolated DC/DC converter as in claim 2, wherein each parallel rectifier stage further comprises a second filter inductor.

5. An isolated DC/DC converter as in claim 4, further comprising a magnetic core wherein said first filter inductors of said parallel rectifier stages are coupled to each other, and wherein said second filter inductors of said parallel rectifiers stages are coupled to each other.

6. An isolated DC/DC converter as in claim 4, wherein said first and second filter inductors of said parallel rectifier stages are coupled to each other.

7. An isolated DC/DC converter as in claim 5, wherein said first and second filter inductors of said parallel rectifier stages are coupled to each other by virtue of the structure of said magnetic core.

8. An isolated DC/DC converter as in claim 4, wherein said first and second filter inductors of said parallel rectifier stages are isolated from each other.

9. An isolated DC/DC converter as in claim 4, wherein said first and second filter inductors of said parallel rectifier stages are isolated from each other by virtue of said magnetic core.

10. An isolated DC/DC converter as in claim 1, wherein said filter inductors and said primary and secondary windings of said transformer are provided on an integrated magnetic core.

11. An isolated DC/DC converter as in claim 10, wherein said integrated magnetic core comprises a center post.

12. An isolated DC/DC converter as in claim 11, wherein said center post of said integrated magnetic core is ungapped.

13. An isolated DC/DC converter as in claim 12, wherein said primary and secondary windings of each transformer are placed on a corresponding leg of said integrated magnetic core having a first air gap, and wherein said first and second inductors of each rectifier stage are placed on corresponding legs of said integrated magnetic core having a second air gap, said first air gap being smaller than said second air gap.

14. An isolated DC/DC converter as in claim 10, whereto said integrated magnetic core comprises of an X-shaped magnetic core.

15. An isolated DC/DC converter as in claim 13, wherein substantially equal number of said rectifier stages have the winding orientation of said transformer and inductor windings in the opposite directions to reduce the flux in said center post of said integrated magnetic core.

16. An isolated DC/DC converter as in claim 14, wherein said first rectifier stage has the opposite winding orientation of said transformer and inductor windings from the winding orientation of the corresponding windings of said second rectifier stage so that the flux in said center post of said integrated magnetic core is substantially reduced.