Pipe dowel for concrete slab construction

• US 6,389,774 B1
• Filed: 02/13/2001
• Issued: 05/21/2002
• Est. Priority Date: 02/13/2001
• Status: Expired due to Fees

• Current Assignee: Gregory Howard Carpenter
• Original Assignee: Gregory Howard Carpenter
• Inventors: Carpenter, Gregory Howard
• Primary Examiner(s): Stephan, Beth A.
• Assistant Examiner(s): Glessner, Brian E.
• Application Number:
  US09/783,245
• Time in Patent Office: 462 Days
• Field of Search: 523/18, 523/960.2, 523/960.4, 524/02, 524/14, 525/831, 525/851, 526/77, 527/04, 527/407, 527/421.4, 527/411.1, 404/52, 404/59, 404/60, 404/62, 404/63
• US Class Current: 52/585.1
• CPC Class Codes: E01C 11/14 Dowel assembly ; Design or construction of reinforcements in the area of joints coupling devices for prefabricated units E01C5/005; combined with characteristic packings E01C11/08 - E01C11/12; removable holders E01C23/045

Abstract

Methods, apparatuses and systems directed to joint restraining systems for concrete constructions. In one embodiment, the present invention is a novel method for creating joint restraints that employs a pipe dowel. As more fully described below, the present invention substantially reduces the time and labor involved in tying a series of parallel dowels into a rebar matrix. For example, the present invention eliminates the need to cut out sections of rebar. Rather, embodiments of the present invention require only a single cut in each rebar section along the line of the intended joint, rather than two cuts to remove a section of rebar. The present invention also eliminates the time and effort associated with tying dowels into the rebar matrix. In another embodiment, the present invention is a novel pipe dowel mechanism that, in addition to the advantages described above, obviates the need to apply a messy protective coating, such as grease, to a smooth dowel. Moreover, the present invention reduces the potential for misalignment of the dowels as the rebar matrix is manipulated and otherwise disturbed during a concrete pour.

Claims

1. An apparatus providing a joint restraint system for concrete slab constructions, comprising:

a tubular member,

a lubricating layer disposed around the outer surface of the tubular member,

a first plastic end cap disposed over a first end of the tubular member,

a second plastic end cap disposed over a second end of the tubular member,

wherein the first and second plastic end caps each have a hole extending there through dimensioned to resist movement of the apparatus once it is placed around a rebar member.

2. The apparatus of claim 1 wherein the tubular member is made of steel.

3. The apparatus of claim 1 wherein the lubricating layer comprises a thin polymeric sheet.

4. The apparatus of claim 1 wherein the lubricating layer comprises a polymer coating.

5. The apparatus of claim 1 wherein the plastic end caps are vinyl.

6. An assembly facilitating the creation of joint restraints in a concrete slab, comprising:

a first rebar matrix section having a first plurality of rebar members extending therefrom,

a second rebar matrix section having a second plurality of rebar members extending therefrom,

wherein at least one rebar member extending from the first rebar matrix section and at least one corresponding rebar member extending from the second rebar matrix section are in substantial alignment,

at least one tubular member slidably disposed over at least one pair of the substantially aligned rebar members,

a lubricating layer disposed around the outer surface of the at least one tubular member,

a first end cap disposed over a first end of the at least one tubular member,

a second end cap disposed over a second end of the at least one tubular member,

wherein the first and second end caps each have a hole extending there through dimensioned to resist movement of the at least one tubular member once it is placed around a rebar membered.

7. The assembly of claim 6 wherein the first and second rebar matrix sections rest on dobbies.

8. The assembly of claim 6 wherein the assembly is embedded in a concrete slab.

9. The assembly of claim 7 wherein the assembly is embedded in a concrete slab.

10. The assembly of claim 8 wherein the concrete slab includes at least one saw cut located over the tubular member.

11. The assembly of claim 6 wherein the end caps grip the respective rebar members to resist movement of the at least one tubular member along the rebar members.

12. A method allowing for creation of a joint restraining system in a concrete slab, the method comprising the steps of

(a) assembling a rebar matrix;

(b) cutting the rebar matrix to form at least two separate and adjacent rebar matrix a sections each having a plurality of rebar members extending therefrom and in substantial alignment with rebar members extending from adjacent rebar matrix sections; and

,

(c) placing a tubular member over at least one pair of substantially aligned rebar members, wherein the inner diameter of the tubular member is dimensioned to allow the tubular member to slide over the rebar members.

13. The method of claim 12 further comprising the steps of

(d) pouring concrete over the rebar matrix sections.

14. The method of claim 12 further comprising the steps of

(d) raising the first and second rebar matrix sections;

and,

(e) pouring concrete over the first and second rebar matrix sections.

15. The method of claim 14 further comprising steps of

(f) after curing of the concrete, making a linear cut in the concrete substantially over the tubular member(s).

16. The method of claim 12, 13, 14, or 15 wherein the tubular member comprises

a tubular member,

a lubricating layer disposed around the outer surface of the tubular member,

a first end cap disposed over a first end of the tubular member,

a second end cap disposed over a second end of the tubular member,

wherein the first and second end caps each have a hole extending there through.

17. The method of claim 16 wherein the holes in the first and second end caps are dimensioned to conform to the outer surface of the rebar members.