Method for manufacturing braided multifilament structures for an endoprosthesis for ramification of an anatomical conduit

• US 6,389,946 B1
• Filed: 10/10/2000
• Issued: 05/21/2002
• Est. Priority Date: 01/16/1997
• Status: Expired due to Term

• Current Assignee: Medicorp R&D Benelux, S.A.
• Original Assignee: Medicorp R&D Benelux, S.A.
• Inventors: Frid, Noureddine
• Primary Examiner(s): FALIK, ANDREW M
• Application Number:
  US09/684,438
• Time in Patent Office: 588 Days
• Field of Search: 87/11, 623/1.53
• US Class Current: 87/11
• CPC Class Codes: A61F 2/856 Single tubular stent with a side portal passage
• CPC Class Codes: A61F 2/90 characterised by a net-like or mesh-like structure
• CPC Class Codes: A61F 2230/001 Figure-8-shaped, e.g. hourglass-shaped
• CPC Class Codes: A61F 2250/006 modular
• CPC Class Codes: D04C 1/06 Braid or lace serving particular purposes
• CPC Class Codes: D04C 3/48 Auxiliary devices
• CPC Class Codes: D10B 2509/06 Vascular grafts; stents

Abstract

A method for manufacture of braided multifilament structures for an endoprosthesis for ramification of an anatomical conduit. The method includes the operation of braiding filaments, made of a matter chosen from among the biocompatible elastic, superelastic and shape-memory materials, around a first mandrel, along the length of the first mandrel whose diameter corresponds to a branch of a base element. The method further includes setting up at least one auxiliary mandrel parallel to the first mandrel. The auxiliary mandrel includes a first end and a second end, of cross-section corresponding to those of a lumen. The first end is inserted in a straight line with the braid in progress, upstream of the braiding point, and the assembly has a cross-section corresponding to that of a trunk of a base element. The method further includes continuing the braiding around the assembly along a length corresponding to at least that of the trunk of a base element.

Claims

1. A method for manufacture of braided multifilament structures for an endoprosthesis for ramification of an anatomical conduit, comprising the following operations:

braiding filaments, made of a material chosen from one of biocompatible elastic material, superelastic material and shape-memory material, around a first mandrel, along the length and the diameter corresponding to a branch of a base element,

setting up at least one auxiliary mandrel parallel to the first mandrel, the said auxiliary mandrel including a first end and a second end, of cross-section corresponding to those of a lumen, the said first end being inserted in a straight line with the braid in progress, upstream of a braiding point, an assembly of the first mandrel and said at least one auxiliary mandrel having a cross-section corresponding to that of a trunk of a base element, and

continuing the braiding around the assembly along a length corresponding to at least that of the trunk of a base element.

2. A method of manufacture according to claim 1, which additionally comprises the following operations:

continuing the braiding around the assembly along a length corresponding to at least twice that of the trunk of a base element,

separating the second end of the at least one auxiliary mandrel from the first mandrel, the said second end having a cross-section corresponding to that of a lumen of a base element,

continuing the braiding on the first mandrel, along a length and a diameter corresponding to the branch of a base element, to form an obtained braid,

disengaging the obtained braid from the mandrels, and

cutting the obtained braid into two base elements.

3. A method of manufacture according to claim 2, wherein the auxiliary mandrel comprises at least one flexible part, the separation between the second end of the auxiliary mandrel and the main mandrel being effected by folding down the said second end on the braid in progress.

4. A method of manufacture according to claim 2, which comprises inserting at least two auxiliary mandrels.

5. A method of manufacture according to claim 1, further comprising the following operation:

placing a widening part on the first mandrel along the length corresponding to a future segment of the base element.

6. A method of manufacture according to claim 1, further comprising the following operation:

placing a widening part, of diameter greater than the assembly, on this assembly along the length corresponding to future trunks of the base elements.

7. A method for manufacture of braided multifilament structures for a base element of an endoprosthesis for ramification of an anatomical conduit, comprising the following operations:

braiding of filaments, made of a material chosen from among one of biocompatible elastic material, superelastic material and shape-memory material, around a first mandrel, along the length and the diameter corresponding to one of first and second segments of the base element,

setting up an auxiliary mandrel in essence perpendicular to the first mandrel, the said auxiliary mandrel having a cross-section corresponding to those of the desired lumen of the said base element, the said auxiliary mandrel being inserted at the level of a braiding point,

continuing the braiding around the assembly along a length corresponding at least to that of contact between the first and auxiliary mandrels,

continuing the braiding on the first mandrel, along a length corresponding to that of the other segment of the base element to form an obtained braid, and

disengaging the obtained braid from the first mandrel.

8. A method of manufacture according to claim 7, wherein the setting up of an auxiliary mandrel is repeated during the braiding of the base element in such a way as to form several distinct lumens.