Extendable exterior rearview mirror assembly for vehicles

• US 6,390,635 B2
• Filed: 04/23/2001
• Issued: 05/21/2002
• Est. Priority Date: 09/20/1999
• Status: Expired due to Fees

• Current Assignee: Donnelly Corporation (Magna International Incorporated)
• Original Assignee: Donnelly Corporation (Magna International Incorporated)
• Inventors: van de Ven, Michiel P., Whitehead, Peter J., Hoek, Steven G.
• Primary Examiner(s): SIKDER, MOHAMMAD YUNUS
• Application Number:
  US09/840,528
• Publication Number:
  US 20020006001A1
• Time in Patent Office: 393 Days
• Field of Search: 359/872, 359/871, 359/874, 359/875, 359/877, 359/865, 359/881, 359/841, 359/843, 248/472, 248/537, 248/478, 248/479, 248/484
• US Class Current: 359/872
• CPC Class Codes: B60R 1/078 easily removable; mounted for bodily outward movement, e.g. when towing

Abstract

An extendable exterior rearview mirror assembly includes a mounting bracket, a mirror subassembly, and a support which is supported by the mounting bracket. The mirror subassembly is supported by the support and is mounted for selective movement along the support arm to one of a plurality of viewing positions. The mirror subassembly includes a housing, a reflective element, and an actuator which supports the reflective element on a forward facing wall of the housing. The rearview mirror assembly further includes a clamping assembly which provides a force to urge frictional engagement between the housing and the support to limit movement of the mirror subassembly along the support. In preferred form, the support extends into the housing and frictionally engages an exterior surface of the forward facing wall.

Claims

1. An extendable exterior rearview mirror assembly comprising:

a mounting bracket for mounting to a vehicle;

a mirror subassembly comprising a mirror casing, a reflective element, and a positioning device, said mirror casing defining a cavity, said positioning device supporting said reflective element in said cavity of said mirror casing, and said mirror casing having a forward facing wall portion when said mirror assembly is mounted to a vehicle wherein said forward facing wall portion is closer to the front of the vehicle than said reflective element;

a clamp; and

a support mounted to said mounting bracket, said support extending from the vehicle in a laterally outward direction and into said mirror subassembly when said mirror assembly is mounted to a vehicle, said clamp mounting said mirror subassembly on said support and applying a force therebetween to urge frictional engagement between said support and said forward facing wall portion of said mirror casing to limit movement of said mirror subassembly along said support, and said mirror subassembly sliding along said support to one or more extended positions when a force is applied to said mirror subassembly of sufficient magnitude to overcome said frictional engagement between said support and said forward facing wall portion of said mirror casing.

2. The extendable exterior rearview mirror assembly according to claim 1, wherein said mirror casing includes a back wall, and said positioning device supporting said reflective element on said back wall.

3. The extendable exterior rearview mirror assembly according to claim 2, wherein said positioning device is mounted to said back wall.

4. The extendable exterior rearview mirror assembly according to claim 2, wherein said clamp applies a force to said support, said force urging said support into frictional engagement with said mirror casing.

5. The extendable exterior rearview mirror assembly according to claim 4, wherein said back wall includes a rearward facing wall portion and said forward facing wall portion, said clamp urging said support into frictional engagement with said forward facing wall portion of said back wall of said mirror casing.

6. The extendable exterior rearview mirror assembly according to claim 4, further comprising a load distributing member, said clamp and said load distributing member urging said support into frictional engagement with said mirror casing.

7. The extendable exterior rearview mirror assembly according to claim 6, wherein said support includes an arcuate bearing surface and a generally planar bearing surface, said load distributing member engaging said arcuate bearing surface of said support and urging said generally planar bearing surface into frictional engagement with said mirror casing.

8. The extendable exterior rearview mirror assembly according to claim 7, wherein said load distributing member comprises an arcuate-shaped load distributing member.

9. The extendable exterior rearview mirror assembly according to claim 8, wherein said load distributing member includes a plurality of inwardly projecting ribs, at least one of said ribs contacting said arcuate bearing surface of said support to urge said support into frictional engagement with said mirror casing.

10. The extendable exterior rearview mirror assembly according to claim 9, wherein said load distributing member further includes a plurality of exteriorly positioned ribs, said clamp contacting said exteriorly positioned ribs to urge said support into frictional engagement with said mirror casing.

11. The extendable exterior rearview mirror assembly according to claim 10, wherein said exteriorly positioned ribs are offset from said inwardly projecting ribs to thereby form a plurality discrete spring members in said load distributing member.

12. The extendable exterior rearview mirror assembly according to claim 1, wherein said mirror subassembly further includes a cover coupled to said mirror casing, said cover defining a second cavity in said mirror subassembly, said support extending into said second cavity for frictionally engaging said forward facing wall portion of said mirror casing.

13. The extendable exterior rearview mirror assembly according to claim 1, wherein said reflective element comprises a first reflective element, and said mirror subassembly having a second reflective element.

14. The extendable exterior rearview mirror assembly according to claim 13, wherein said one of said first and second reflective elements comprises a convex reflective element.

15. The extendable exterior rearview mirror assembly according to claim 1, wherein said clamp defines a longitudinal passage, a portion of said support extending into said longitudinal passage of said clamp, and said clamp including a load distributing member in said passage to urge said support into frictional engagement with said forward facing wall portion of said mirror casing.

16. The extendable exterior rearview mirror assembly according to claim 1, wherein said positioning device comprises electrical actuator, said electrical actuator providing adjustment of said reflective element about at least one axis.

17. The extendable exterior rearview mirror assembly according to claim 1, wherein said forward facing wall portion of said mirror casing includes a bearing member, said clamp urging said support into frictional engagement with said bearing member to limit movement of said mirror subassembly along said support.

18. The extendable exterior rearview mirror assembly according to claim 17, wherein said bearing member comprises a metal plate.

19. An extendable exterior rearview mirror assembly comprising:

a mounting bracket for mounting to a vehicle;

a mirror subassembly comprising a mirror casing, a reflective element, and a positioning device, said mirror casing defining a cavity, said positioning device supporting said reflective element in said cavity of said mirror casing;

a clamp; and

a support mounted to said mounting bracket, said support having an outer contact surface for contacting said mirror casing and extending from the vehicle in a laterally outward direction into said mirror subassembly, said clamp mounting said mirror subassembly on said support and applying a force to urge frictional engagement between said outer contact surface of said support and said mirror casing to limit movement of said mirror subassembly along said support, and said mirror subassembly sliding along said support to one or more extended positions when a force is applied to said mirror subassembly of sufficient magnitude to overcome said frictional engagement between said support and said mirror casing.

20. The extendable exterior rearview mirror assembly according to claim 19, wherein said mirror casing includes a back wall, said positioning device supporting said reflective element on said back wall.

21. The extendable exterior rearview mirror assembly according to claim 20, wherein said back wall includes an inner surface in said cavity and an outer surface opposed from said inner surface, said clamp urging frictional engagement between said support and said outer surface of said back wall.

22. The extendable exterior rearview mirror assembly according to claim 19, further comprising a load distributing member, said clamp and said load distributing member urging said support into frictional engagement with said mirror casing.

23. The extendable exterior rearview mirror assembly according to claim 22, wherein said load distributing member comprises an arcuate-shaped load distributing member.

24. The extendable exterior rearview mirror assembly according to claim 23, wherein said mirror subassembly includes a cover mounted to said mirror casing, and said support extends into said mirror subassembly between said cover and said mirror casing.

25. The extendable exterior rearview mirror assembly according to claim 19, wherein said positioning device comprises an electric actuator.

26. The extendable exterior rearview mirror assembly according to claim 19, wherein said cavity of said mirror casing comprises a first cavity, said mirror subassembly including a second cavity, and said support extending into said second cavity.

27. The extendable exterior rearview mirror assembly according to claim 26, wherein said mirror subassembly includes a cover, said cover being mounted to said mirror casing and defining therebetween said second cavity.

28. An extendable exterior rearview mirror assembly comprising:

a mounting bracket for mounting to a vehicle;

a mirror subassembly comprising a mirror casing, a reflective element, and a positioning device, said mirror casing having a casing wall defining a cavity, said casing wall having a forward facing portion when said mirror assembly is mounted to a vehicle wherein said forward facing portion is closer to the front of the vehicle than said reflective element, said positioning device supporting said reflective element in said cavity;

a clamp; and

a support mounted to said mounting bracket, said support extending from said vehicle in a laterally outward direction and extending into said mirror subassembly when said mirror assembly is mounted to a vehicle, said clamp mounting said mirror subassembly on said support and applying a force to urge frictional engagement between said support and said forward facing portion of said casing wall to limit movement of said mirror subassembly along said support, and said mirror subassembly sliding along said support to one or more extended positions when a force is applied to said mirror subassembly with sufficient magnitude to overcome said frictional engagement between said support and said forward facing portion of said casing wall.

29. The extendable exterior rearview mirror assembly according to claim 28, wherein said support includes an arcuate bearing surface and a generally planar bearing surface, said clamp urging said generally planar bearing surface into frictional engagement with said forward facing portion of said casing wall.

30. The extendable exterior rearview mirror assembly according to claim 29, further comprising a load distributing member, said clamp and said load distributing member urging said support into frictional engagement with said forward facing portion of said casing wall.

31. The extendable exterior rearview mirror assembly according to claim 30, wherein said load distributing member includes a plurality of ribs, said clamp contacting said ribs to urge said support into frictional engagement with said forward facing portion of said casing wall.

32. The extendable exterior rearview mirror assembly according to claim 31, wherein said load distributing member includes plurality of inwardly projecting ribs, at least one of said inwardly projecting ribs contacting said support arm to urge said support into frictional engagement with said forward facing portion of said casing wall.

33. The extendable exterior rearview mirror assembly according to claim 32, wherein said at least one of said ribs contacts said arcuate bearing surface of said support to urge said support into frictional engagement of said forward facing portion of said casing wall.

34. The extendable exterior rearview mirror assembly according to claim 33, wherein said clamp defines a longitudinal passage, a portion of said support extending into said longitudinal passage of said clamp, and said load distributing member positioned in said passage to urge said support into frictional engagement with said forward facing portion of said casing wall.

35. The extendable exterior rearview mirror assembly according to claim 34, wherein one of said first and second reflective elements comprises a convex reflective element.

36. The extendable exterior rearview mirror assembly according to claim 28, wherein said reflective element comprising a first reflective element, and said mirror subassembly having a second reflective element.

37. The extendable exterior rearview mirror assembly according to claim 28, wherein said positioning device comprises an electrical actuator, said electrical actuator providing adjustment of said reflective element about at least one axis.

38. The extendable exterior rearview mirror assembly according to claim 28, wherein said forward facing portion of said casing wall includes a bearing member, said clamp urging said support into frictional engagement with said bearing member to limit movement of said mirror subassembly along said support.

39. The extendable exterior rearview mirror assembly according to claim 38, wherein said bearing member comprises a metal plate.