Spa pressure sensing system capable of entrapment detection

• US 6,390,781 B1
• Filed: 11/07/2000
• Issued: 05/21/2002
• Est. Priority Date: 07/15/1999
• Status: Expired due to Term

• Current Assignee: Balboa Water Group Incorporated
• Original Assignee: ITT Manufacturing Enterprises, Inc. (ITT, Inc.)
• Inventors: McDonough, William B.
• Primary Examiner(s): Walberg, Teresa
• Assistant Examiner(s): Fastovsky, Leonid M
• Application Number:
  US09/708,201
• Time in Patent Office: 560 Days
• Field of Search: 417/44.2, 417/44.9, 622/386, 210/86, 210/742, 219/497, 449/3, 454/11
• US Class Current: 417/44.2
• CPC Class Codes: A61H 2201/0176 By stopping operation
• CPC Class Codes: A61H 2201/5071 Pressure sensors
• CPC Class Codes: A61H 33/005 Electrical circuits therefor
• CPC Class Codes: F04B 2205/503 of gas in a liquid flow, e.g. gas bubbles
• CPC Class Codes: F04D 15/00 Control, e.g. regulation, of pumps, pumping installations or systems

Abstract

A safety circuit for use with a spa system includes a pressure sensor which generates a signal representative of the pressure in the system. The safety circuit provides a constant current to the pressure sensor. A microcontroller is coupled to receive the signal from the sensor and is configured to store a first pressure level. The microprocessor compares the first pressure level with the subsequently measured pressure level and generates a control signal if the comparison indicates a change in pressure which exceeds a predetermined amount. The control signal is sent to a spa control circuit. An electronically controlled switch is coupled to receive the control signal from the microcontroller and turn electrical power to the pump off in response thereto.

Claims

1. A safety control circuit for use with a spa system having a spa control circuit and a pump for circulating water through the spa system, the safety circuit comprising:

at least one pressure sensor capable of producing a signal representative of changes in pressure in the spa system;

a microcontroller coupled to receive the signal from the pressure sensor, programmed to store a first pressure, compare the first pressure with a subsequent pressure and generate a control signal when the comparison indicates a change in pressure which exceeds a predetermined amount;

a constant current source coupled to said pressure sensor.

2. The safety circuit of claim 1, wherein said constant current source provides a current less than 501 microamperes.

3. The safety circuit of claim 1, wherein said pressure sensor comprises a strain/gage bridge device.

4. The safety circuit of claim 1, wherein said pressure sensor, comprises piezo resistive material.

5. The safety circuit of claim 1, further comprising an amplifier coupled to receive the output signal of the pressure sensor.

6. A safety circuit for use with a spa system having a circulating system including a pump for circulating water through the spa system, the safety circuit a comprising:

at least one sensor capable of producing a signal representative of the pressure generated by the pump;

A differential amplifier coupled to said sensor and capable of receiving and amplifying said signal;

a constant current source coupled to said sensor;

a microcontroller coupled to receive said amplified signal from the differential amplifier, and configured to store a first level indicative of a signal received from the differential amplifier at a first time, compare the first level with a second level indicative of a signal received from the differential amplifier at a second time and generate a control signal when the comparison indicates a change in pressure which exceeds a predetermined amount of change; and

a voltage regulator coupled to said constant current source and said microcontroller.

7. The safety circuit of claim 6, wherein said control signal controls the application of electrical power to the pump.

8. The control circuit of claim 6, wherein said constant current source provides a maximum of 500 microamperes.

9. The control circuit of claim 6, wherein said sensor comprises a strain/gage bridge device.

10. The control circuit of claim 6, wherein said sensor comprises a flow meter.

11. A spa system comprising:

a main switch which controls the flow of electrical power to the spa system;

a water pump coupled to the main switch;

a safety circuit comprising

at least one sensor which produces an electrical signal representative of the pressure generated by the pump, and

a microcontroller coupled to receive the signal from the at least one sensor, said microcontroller including a stored program which when executed by the microcontroller causes the microcontroller to store an initial pressure level and generate a control signal when the initial pressure level varies by a predetermined amount;

a constant current source for supplying electrical power to said sensor; and

a spa control circuit comprising a switch mechanism responsive to said control signal which controls the application of electrical power to the pump in response thereto.

12. The spa system of claim 11, further including a heater.

13. She spa system of claim 11, wherein said constant current source provides a maximum of 500 micro amperes.

14. The spa system of claim 11, wherein said sensor comprises a strain/gage bridge device.

15. The control circuit of claim 11, wherein said sensor comprises a flow meter.

16. A method for controlling the flow of electrical power to a device in a spa system, comprising:

supplying electrical power to a pump of the spa system;

supplying a constant current to a sensor that measures the pressure generated by the pump;

storing a first pressure level representative of the pressure generated by the pump at a first time;

comparing the first pressure level with a second pressure level representative of the pressure generated by the pump at a time subsequent to the first time; and

stopping the flow of electrical power to the pump if the comparison indicates a change in pressure which exceeds a predetermined amount of change.

17. The method of claim 16, further comprising repeatedly measuring the second level indicative of a signal received from the sensor at a second time and comparing the second level to the first level.

18. The method of claim 16, further comprising determining if sufficient water is present in the spa system.

19. The method of claim 16, further comprising supplying a current less than or equal to 500 microamperes to said sensor.

20. A safety circuit for a spa having a circulating system including a pump, the circuit comprising:

a power source; and

an entrapment sensor circuit comprising

a pressure sensing element which responds to the pressure in said circulating system,

a constant current source for providing electrical power to said pressure sensing element, and

a circuit interrupter, connected in series between said power source and said pump, which disconnects said power source from said pump when the pressure in said circulating system of said spa heater changes more than a predetermined amount from an initial pressure.