Pneumatic system for flame rollout and draft safeguard protection

• US 6,390,806 B1
• Filed: 09/28/2001
• Issued: 05/21/2002
• Est. Priority Date: 09/28/2001
• Status: Active Grant

• Current Assignee: Carrier Corporation (Carrier Global Corporation)
• Original Assignee: Carrier Corporation (Carrier Global Corporation)
• Inventors: Dempsey, Daniel J., Zia, Ninev Karl, Waterman, Timothy J.
• Primary Examiner(s): Yeung, James C.
• Application Number:
  US09/964,598
• Time in Patent Office: 235 Days
• Field of Search: 126/110.R, 126/116.R, 126/112, 126/116.A, 126/287.5, 431/12, 431/19, 431/20, 431/21, 431/22, 431/89, 431/18, 122/504.1, 122/504.3
• US Class Current: 431/21
• CPC Class Codes: F23D 14/045 with a plurality of burner bars assembled together, e.g. in a grid-like arrangement
• CPC Class Codes: F23D 14/72 Safety devices, e.g. operative in case of failure of gas supply
• CPC Class Codes: F23N 2005/182 Air flow switch
• CPC Class Codes: F23N 2225/04 pressure
• CPC Class Codes: F23N 2225/10 stack temperature
• CPC Class Codes: F23N 2231/16 using melting materials or shape memory alloys
• CPC Class Codes: F23N 2233/00 Ventilators
• CPC Class Codes: F23N 5/247 using mechanical means

Abstract

A furnace is provided with a flame rollout protection system which operates through an existing excess-air control pneumatic circuitry to shut down the furnace in the event of a flame rollout condition. A fusible tube is attached at its one end to the pneumatic system and extends into an area which will be exposed to hot gases in the event of a flame rollout condition. A melting of the tube by the hot gases causes the pressure therein to drop to ambient pressure such that of the pneumatic circuitry responsively causes the furnace to shut down. The tube is also extended to pass through an area which will be exposed to hot gases in the event of a blocked vent in the furnace, thereby causing a similar shut down of the furnace.

Claims

1. In a furnace of the type having a combustion circuit including burners, heat exchangers and a pneumatic circuit for sensing the pressure drop within the combustion circuit, a system for responding to excessive temperatures that may result from undesirable operating conditions, comprising:

a fusible element located in a position within an area in which the excessive temperatures might occur, said fusible element being attached at one end into the pneumatic circuit and being composed of a meltable material, such that, if an excessive temperature occurs in said area, the fusible element will melt and the pressure within the element will go to ambient pressure thereby causing the furnace to shut down.

2. A system as set forth in claim 1 wherein said fusible element is positioned adjacent at least one burner to detect a flame rollout condition.

3. A system as set forth in claim 1 wherein said fusible element is positioned near an area in which hot gases would accumulate if a blocked vent condition were to exist.

4. A system as set forth in claim 1 wherein said fusible element is composed of a thermoplastic material.

5. A system as set forth in claim 1 wherein said fusible element is composed of the thermoelastomeric material.

6. A flame rollout protection system for a furnace of the type having at least one burner that is susceptible to a flame rollout condition, comprising:

a pneumatic system which operates at a pressure other than ambient pressure during periods of normal furnace operation;

means for sensing the pressure in said pneumatic system and for shutting down the furnace operation if the pressure in said pneumatic system falls outside of a predetermined pressure range; and

said pneumatic system including a fusible element section composed of a material which, when exposed to a flame rollout condition, will partially melt and cause the pressure in the fusible element section to go towards ambient pressure such that the sensing means responsively shuts down the furnace operation.

7. A protection system as set forth in claim 6 wherein said fusible element section is positioned near at least one burner.

8. A protection system as set forth in claim 6 wherein said fusible element section is composed of a thermoplastic material.

9. A protection system as set forth in claim 6 wherein said fusible element section is composed of a thermoelastomeric material.

10. A protection system as set forth in claim 6 wherein said pneumatic system also includes a fusible element section positioned in an area which will be exposed to hot gases in the event of a blocked vent condition in said furnace, said fusible element section being caused by said hot gases to partially melt and cause the pressure in said fusible element section to go towards ambient pressure such that the sensing means responsively shuts down the furnace operation.

11. A furnace of the type having burners, heat exchangers and a pneumatic circuit for sensing the pressure drop across the heat exchangers for purposes of determining if there is sufficient air to data support combustion, comprising:

a pressure tube connected to the pneumatic circuit and extending across an area near the burners where the temperatures will substantially increase in the event of flame rollout from said burners, said pressure tube being composed of a material which, in the event of a flame rollout, will melt to open the tube to atmospheric pressure so as to thereby cause the pneumatic circuit to shut down the furnace.

12. The furnace as set forth in claim 11 wherein said pressure tube is composed of a thermoplastic material.

13. A furnace as set forth in claim 11 wherein said pressure tube is composed of a thermoelastomeric material.

14. A furnace is set forth in claimed 11 wherein said pressure fusible element also extends across an area that would be exposed to hot gases in the event of a blocked vent in said furnace such that said pressure tube will be caused by said hot gases to partially melt and cause the pressure in said pressure tube to go towards ambient pressure thereby causing said pneumatic circuit to shut down the furnace operation.