Thermal control films suitable for use in glazing

• US 6,391,400 B1
• Filed: 04/08/1998
• Issued: 05/21/2002
• Est. Priority Date: 04/08/1998
• Status: Expired due to Fees

• Current Assignee: Michael L. Fulton, Thomas A. Russell
• Original Assignee: Michael L. Fulton, Thomas A. Russell
• Inventors: Russell, Thomas A., Fulton, Michael L.
• Primary Examiner(s): Thibodeau, Paul
• Assistant Examiner(s): ZACHARIA, RAMSEY E
• Application Number:
  US09/057,077
• Time in Patent Office: 1,504 Days
• Field of Search: 359/359, 428/426, 428/430, 428/332, 428/34, 428/212, 527/861.1, 527/861.2, 296/84.1, 296/96.14
• US Class Current: 428/34
• CPC Class Codes: B32B 17/10005 laminated safety glass or glazing
• CPC Class Codes: B32B 17/10018 comprising only one glass sheet
• CPC Class Codes: B32B 17/10036 comprising two outer glass sheets
• CPC Class Codes: B32B 17/10174 Coatings of a metallic or dielectric material on a constituent layer of glass or polymer
• CPC Class Codes: B32B 17/10201 Dielectric coatings
• CPC Class Codes: B32B 2367/00 Polyesters, e.g. PET, i.e. polyethylene terephthalate
• CPC Class Codes: B32B 27/36 comprising polyesters
• CPC Class Codes: B60J 1/002 with means for clear vision, e.g. anti-frost or defog panes, rain shields window heating in H05B3/84, H05B3/86
• CPC Class Codes: G02B 5/282 reflecting for infrared and transparent for visible light, e.g. heat reflectors, laser protection
• CPC Class Codes: Y10T 428/24942 including components having same physical characteristic in differing degree
• CPC Class Codes: Y10T 428/26 Web or sheet containing structurally defined element or component, the element or component having a specified physical dimension
• CPC Class Codes: Y10T 428/31616 Next to polyester [e.g., alkyd]

Abstract

This invention pertains to coated polymer sheets which are useful as visibly transparent heat reflective thermal control films and which are suitable for use in glazing applications. The coated polymer sheets are characterized by a high transmission of visible radiation (i.e., visibly transparent) and a high reflectance at one or more near infrared radiation center wavelengths (i.e., heat reflective), and rely primarily on the interference effects of the dielectric layers to achieve these results. More specifically, the present invention pertains to thermal control films comprising (a) a thin flexible polymeric sheet having a first face and an opposite second face and a thickness of from 0.1 to 100 mils; and, (b) a multilayer coating adhered to said first face, said coating comprising two or more contiguous alternating layers of high and low index of refraction inorganic dielectric material of optical thickness approximately equal to one quarter of an infrared center wavelength, λ₀, between 750 and 2000 nm; said thermal control film characterized by an average transmittance of visible radiation of wavelength 380 to 750 nm at 0° incidence of at least 50%; said thermal control film further characterized an average reflectance of infrared radiation in an infrared radiation band which is at least 100 nm wide and falls within the wavelength band 750 to 2000 nm, at 0° incidence, of at least 50%.

Claims

1. A glazing assembly comprising:

(i) a glazing substrate having at least one face; and

,

(ii) a thermal control film, juxtaposed adjacent said face, that does not substantially contribute to the accumulation of greenhouse heat in an enclosed space, further comprised of;

(a) a thin flexible polymeric sheet having a first face and an opposite second face and a thickness of from 0.1 to 100 mils; and

,

(b) a multilayer coating adhered to said first face, said coating comprising two or more contiguous alternating layers of comparatively higher and lower index of refraction inorganic dielectric material, which coating has at least two or more layers independently having an optical thickness approximately equal to one quarter of an infrared wavelength, λ

₀, between 750 and 2000 nm;

said thermal control film characterized by an average transmittance of visible radiation of wavelength 380 to 750 nm at 0°

incidence of at least 50%;

said thermal control film further characterized by an average reflectance of infrared radiation in an infrared radiation band which is at least 100 nm wide and falls within the wavelength band 750 to 2000 nm, at 0°

incidence, of at least 50%;

said thermal control film further characterized by an average transmittance of infrared radiation of wavelength 7 to 10 microns at 0°

incidence of at least 50%,

wherein, said thermal control film is used in vehicular glazing or in architectural glazing and allows the transmittance through the film of a majority of the infrared radiation incident upon the thermal control film in the 7 to 20 micron wavelength region that is emitted by interior materials in the enclosed space.

2. A glazing assembly having thermal control film according to claim 1, wherein said multilayer coating comprises three or more contiguous alternating layers of comparatively higher and lower index of refraction inorganic dielectric material, which coating has at least three of more layers independently having an optical thickness approximately equal to one quarter of an infrared wavelength, λ

₀, between 750 and 2000 nm.

3. A glazing assembly having a thermal control film according to claim 1, wherein said multilayer coating comprises two or more contiguous alternating layers of silica and titania of optical thickness approximately equal to one quarter of an infrared wavelength, λ

₀, between 750 and 2000 nm.

4. A glazing assembly having a thermal control film according to claim 1, characterized by an average transmittance of visible radiation of wavelength 380 to 750 nm at 0°

incidence of at it 60%.

5. A glazing assembly having a thermal control film according to claim 1, characterized by an average transmittance of visible radiating of wavelength 380 to 750 nm at 0°

incidence of at least 70%.

6. A glazing assembly having a thermal control film according to claim 1, characterized by an average reflectance of infrared radiation in an infrared radiation band which is at least 100 nm wide and falls within the wavelength band 750 to 2000 nm, at 0°

incidence, of at least 60%.

7. A glazing assembly having a thermal control film according to claim 1, characterized by an average reflectance of infrared radiation in an infrared radiation band which is at least 100 nm wide and falls within the wavelength band 750 to 2000 nm, at 0°

incidence, of at least 70%.

8. A glazing assembly having a thermal control film according to claim 1, further comprising an adhesive layer.

9. A glazing assembly having a thermal control film according to claim 1, further comprising a protective layer.

10. A glazing assembly of claim 1, further comprising:

a second glazing substrate having at least one face that is adhered to thermal control film on the side opposite that to which the first glazing substrate is adhered, sandwiching the thermal control film therebetween.

11. A method of making the glazing assembly of claim 1, comprising the steps of:

(i) providing said glazing substrate having at least one face; and

,

(ii) adhering to said face said thermal control film.

12. A method of making the glazing assembly of claim 1, comprising the steps of:

(i) providing said glazing substrate;

(ii) providing a second glazing substrate; and

,

(iii) positioning between said first and second glazing substrates, and adhering to said first and second glazing substrates, said thermal control film.

13. A glazing assembly comprising:

(i) a glazing substrate having at least one face; and

,

(ii) a thermal control film, juxtaposed adjacent said face, that does not substantially contribute to the accumulation of greenhouse heat in an enclosed space, further comprised of;

(a) a thin flexible polymeric sheet having a first face and an opposite second face and a thickness of from 0.1 to 100 mils; and

,

(b) a first multilayer coating adhered to said first face, said coating comprising two or more contiguous alternating layers of comparatively higher and lower index of refraction inorganic dielectric material, which first coating has at least two or more layers independently having an optical thickness approximately equal to one quarter of a first infrared wavelength, An between 750 and 2000 nm;

(c) a second multilayer coating adhered to said second face, said coating comprising two or more contiguous alternating layers of comparatively higher and lower index of refraction inorganic dielectric material, which second coating has at least two or more layers independently having an optical thickness approximately equal to one quarter of a second infrared wavelength, λ

₂, between 750 and 2000 nm;

said thermal control film characterized by an average transmittance of visible radiation of wavelength 380 to 750 nm at 0°

incidence of at least 50%;

said thermal control film further characterized by an average reflectance of infrared radiation in an infrared radiation band which is at least 100 nm wide and falls within the wavelength band of 750 to 2000 nm, at 0°

incidence, of at least 50%;

said thermal control film further characterized by an average transmittance of infrared radiation of wavelength 7 to 10 microns at 0°

incidence of at least 50%,

wherein, said thermal control film is used in vehicular glazing or in architectural glazing and allows the transmittance through the film of a majority of the infrared radiation incident upon the thermal control film in the 7 to 20 micron wavelength region that is emitted by interior materials in the enclosed space.

14. A glazing assembly having a thermal control film according to claim 13, wherein each of said first and second multilayer coatings comprises three or more contiguous alternating layers of comparatively higher and lower index of refraction inorganic dielectric material, which coatings have at least three or more layers independently having an optical thickness approximately equal to one quartet of an infrared wavelength, λ

₀, between 750 and 2000 nm.

15. A glazing assembly having a thermal control film according to claim 13, wherein each of said first and second multilayer coatings comprises two or more contiguous alternating layers of silica and titania of optical thickness approximately equal to one quarter of an infrared wavelength, λ

₀, between 750 and 2000 nm.

16. A glazing assembly having a thermal control film according to claim 13, characterized by an average transmittance of visible radiation of wavelength 380 to 750 nm at 0°

incidence of at least 60%.

17. A glazing assembly having a thermal control film according to claim 13, characterized by an average transmittance of visible radiation of wavelength 380 to 750 nm at 0°

incidence of at least 70%.

18. A glazing assembly having a thermal control film according to claim 13, characterized by an average reflectance of infrared radiation in an infrared radiation band which is at least 100 nm wide and falls within the wavelength band 750 to 2000 nm, at 0°

incidence, of at least 60%.

19. A glazing assembly having a thermal control film according to claim 13, characterized by an average reflectance of infrared radiation in an infrared radiation band which is at least 100 nm wide and falls within the wavelength band 750 to 2000 nm, at 0°

incidence, of at least 70%.

20. A glazing assembly having a thermal control film according to claim 13, wherein said first infrared wavelength and said second infrared wavelength differ by at least 100 nm.

21. A glazing assembly having a thermal control film according to claim 13, wherein said first infrared wavelength and said second infrared wavelength differ by at least 200 nm.

22. A glazing assembly having a thermal control film according to claim 13, wherein said first infrared wavelength and said second infrared wavelength differ by at least 100 nm;

said first infrared wavelength is 1000±

200 nm; and

said second infrared wavelength is 1200±

200 nm.

23. A glazing assembly having a thermal control film according to claim 13, further comprising an adhesive layer.

24. A glazing assembly having a thermal control film according to claim 13, further comprising a protective layer.

25. A glazing assembly of claim 13, further comprising:

a second glazing substrate having at least one face that is adhered to the thermal control film on the side opposite that to which the first glazing substrate is adhered, sandwiching the thermal control film therebetween.

26. A glazing assembly of claim 13, further comprising:

(i) a second glazing substrate; and

,

(ii) the thermal control film being positioned between said first and second glazing substrates, but separated from said first and second glazing substrates by a layer of a gas.

27. A method of making the glazing assembly of claim 13 comparing the steps of:

(i) providing said glazing substrate having at least one face; and

,

(ii) adhering to said face said thermal control film.

28. A method of making the glazing assembly of claim 13 comprising the steps of:

(i) providing sad glazing substrate;

(ii) providing a second glazing substrate; and

,

(iii) positioning between said first and second glazing substrates, and adhering to said first and second glazing substrates, said thermal control film.

29. A method of making the glazing assembly of claim 13 comprising the steps of:

(i) providing said glazing substrate;

(ii) providing a second glazing substrate; and

,

(iii) positioning between said first and second glazing substrates said thermal control film, said thermal control film separated from said first and second glazing substrates by a layer of a gas.

30. A glazing assembly comprising:

(i) a glazing substrate having at least one face; and

,

(ii) a composite thermal control film, juxtaposed adjacent to said face, that does not substantially contribute to the accumulation of greenhouse heat in an enclosed space, further comprised of;

(i) a first thermal control film comprising;

(a) a first thin flexible polymeric sheet having a first face and an opposite second face and a thickness of from 0.1 to 100 mils; and

,

(b) a first multilayer coating adhered to said first face of said first sheet, said coating comprising two or more contiguous alternating layers of comparatively higher and lower index of refraction inorganic dielectric material, which first coating has at least two or more layers independently having an optical thickness approximately equal to one quarter of a first infrared wavelength, λ

₁, between 750 and 2000 nm;

(ii) a second thermal control film comprising;

(a) a second thin flexible polymeric sheet having a first face and an opposite second face and a thickness of from 0.1 to 100 mils; and

,

(b) a second multilayer coating adhered to said first face of said second sheet, said coating comprising two or more contiguous alternating layers of comparatively higher and lower index of refraction inorganic dielectric material, which second coating has at least two or more layers independently having an optical thickness approximately equal to one quarter of a second infrared wavelength, λ

₂, between 750 and 2000 nm;

wherein said first thermal control film is adhered to said second thermal control film;

said composite thermal control film characterized by an average transmittance of visible radiation of wavelength 380 to 750 nm at 0°

incidence of at least 50%;

said thermal control film further characterized by an average reflectance of infrared radiation in an infrared radiation band which is at least 100 nm wide and falls within the wavelength band 750 to 2000 nm, at 0°

incidence, of at least 50%;

said thermal control film further characterized by an average transmittance of infrared radiation of wavelength 7 to 10 microns at 0°

incidence of at least 50%,

wherein said thermal control film is used in vehicular glazing or in architectural glazing and allows the transmittance through the film of a majority of the infrared radiation incident upon the thermal control film in the 7 to 20 micron wavelength region that is emitted by interior materials in the enclosed space.

31. A glazing assembly having a composite thermal control film according to claim 30, wherein said first thermal control film is adhered to said second thermal control film via a bonding or adhesive layer.

32. A glazing assembly having a composite thermal control film according to claim 30, wherein each of said first and second multilayer coatings comprises three or more contiguous alternating layers of comparatively higher and lower index of refraction inorganic dielectric material, which coatings have at least three or more layers independently having an optical thickness approximately equal to one quarter of an infrared wavelength, λ

₀, between 750 and 2000 nm.

33. A glazing assembly having a composite thermal control film according to claim 30, wherein each of said first and second multilayer coatings comprises two or more contiguous alternating layers of silica and titania of optical thickness approximately equal to one quarter of an infrared wavelength, λ

₀, between 750 and 2000 nm.

34. A glazing assembly having a composite thermal control film according to claim 30, characterized by an average transmittance of visible radiation of wavelength 380 to 750 nm at 0°

incidence of at least 60%.

35. A glazing assembly having a composite thermal control film according to claim 30, characterized by an average transmittance of visible radiation of wavelength 380 to 750 nm at 0°

incidence of at least 70%.

36. A glazing assembly having a composite thermal control film according to claim 30, characterized by an average reflectance of infrared radiation in an infrared radiation band which is at least 100 nm wide and falls within the wavelength band 750 to 2000 nm, at 0°

incidence, of at least 60%.

37. A glazing assembly having a composite thermal control film according to claim 30, characterized by an average reflectance of infrared radiation in an infrared radiation band which is at least 100 nm wide and falls within the wavelength band 750 to 2000 nm, at 0°

incidence, of at least 70%.

38. A glazing assembly having a composite thermal control film according to claim 30, wherein said first infrared wavelength and said second infrared wavelength differ by at least 100 nm.

39. A glazing assembly having a composite thermal control film according to claim 30, wherein said first infrared wavelength and second infrared wavelength differ by at least 100 nm;

said first infrared wavelength is 1000±

200 nm; and

said second infrared wavelength is 1200±

200 nm.

40. A glazing assembly according to claim 30, further comprising an adhesive layer.

41. A glazing assembly according to claim 30, further comprising a protective layer.

42. A glazing assembly of claim 30, further comprising:

a second glazing substrate having at least one face that is adhered to the thermal control film on the side opposite that to which the first glazing substrate is adhered, sandwiching the thermal control film therebetween.

43. A glazing assembly of claim 30, further comprising:

(i) a second glazing substrate; and

,

the thermal control film being positioned between said first and second glazing substrate, but separated from said first and second glazing substrates by a layer of a gas.

44. A method of making the glazing assembly of claim 30 comprising the steps of:

(i) providing said glazing substrate having at least one face; and

,

(ii) adhering to said face said composite thermal control film.

45. A method of making the glazing assembly of claim 30 comprising the steps of:

(i) providing said glazing substrate;

(ii) providing a second glazing substrate; and

,

(iii) positioning between said first and second glazing substrates, and adhering to said first and second glazing substrates, said composite thermal control film.

46. A method of making the glazing assembly of claim 30 comprising the steps of:

(i) providing said glazing substrate;

(ii) providing a second glazing substrate; and

,

(iii) positioning between said first and second glazing substrates said composite thermal control film, said thermal control film separated from said first and second glazing substrate by a layer of a gas.

47. A glazing assembly comprising:

(i) a glazing substrate having at least one face; and

,

(ii) a thermal control film, juxtaposed adjacent said face, that does not substantially contribute to the accumulation of greenhouse heat in an enclosed space, further comprised of;

(a) a thin flexible polymeric sheet having a first face and an opposite second face and a thickness of from 0.1 to 100 mils; and

,

(b) a first multilayer coating adhered to said first face, said coating comprising at least one layer of an inorganic dielectric material having an index of refraction, said at least one layer having an optical thickness approximately equal to one quarter of an infrared wavelength, λ

₁, between 750 and 2000 nm;

(c) a second multilayer coating adhered to said second face, said coating comprising at least one layer of an inorganic dielectric material having an index of refraction, said at least one layer having an optical thickness approximately equal to one quarter of an infrared wavelength, λ

₂, between 750 and 2000 nm,

said thermal control film characterized by an average transmittance of visible radiation of wavelength 380 to 750 nm at 0°

incidence of at least 50%;

said thermal control film further characterized by an average reflectance of infrared radiation in an infrared radiation band which is at least 100 nm wide and falls within the wavelength band of 750 to 2000 nm, at 0°

incidence, of at least 50%;

said thermal control film further characterized by an average transmittance of infrared radiation of wavelength 7 to 10 microns at 0°

incidence of at least 50%,

wherein said thermal control film is used in vehicular glazing or in architectural glazing and allows the transmittance through the film of a majority of the infrared radiation incident upon the thermal control film in the 7 to 20 micron wavelength region that is emitted by interior materials in the enclosed space.

48. A glazing assembly having a thermal control film according to claim 47, wherein said first infrared wavelength and said second infrared wavelength differ by at least 100 nm.

49. A glazing assembly having a thermal control film according to claim 47, wherein said first infrared wavelength and said second infrared wavelength differ by at least 200 nm.

50. A glazing assembly having a thermal control film according to claim 47, wherein said first infrared wavelength and said second infrared wavelength differ by at least 100 nm;

said first infrared wavelength is 1000±

200 nm; and

said second infrared wavelength is 1200±

200 nm.

51. A glazing assembly having a thermal control film according to claim 47, further comprising an adhesive layer.

52. A glazing assembly having a thermal control film according to claim 47, further comprising a protective layer.

53. A glazing assembly of claim 47, further comprising:

a second glazing substrate having at least one face that is adhered to the thermal control film on the side oppositive that to which the first glazing substrate is adhered sandwiching, the thermal control film therebetween.

54. A glazing assembly of claim 47, further comprising:

(i) a second glazing substrate; and

,

the thermal control film being positioned between said first and second glazing substrates, but separated from said first and second glazing substrates by a layer of a gas.

55. A method of making the glazing assembly of claim 47, comprising the steps of:

(i) providing said glazing substrate having at least one face; and

,

(ii) adhering to said face said thermal control film.

56. A method of making the glazing assembly of claim 47, comprising the steps of:

(i) providing said glazing substrate;

(ii) providing a second glazing substrate; and

,

(iii) positioning between said first and second glazing substrates, and adhering to said first and second glazing substrates, said thermal control film.

57. A Method of making the glazing assembly of claim 47, comprising the steps of:

(i) providing said glazing substrate;

(ii) providing a second glazing substrate; and

,

(ii) positioning between said first and second glazing substrates said thermal control film, said thermal control film separated from said first and second glazing substrates by a layer of a gas.

58. A glazing assembly used to at least partially enclose an enclosable space, the assembly comprising:

a substrate having at least one face; and

a film comprising a layer of dielectric material having an optical thickness about equal to ¼

of an infrared wavelength, fixed to the at least one face of the substrate, the film being effective to reduce heat accumulation within the enclosable space relative to a substantially similar enclosable space not including the film,

said film is characterized by an average transmittance of visible radiation of wavelength 380 to 750 nm at 0°

incidence of at least 50%;

said film is further characterized by an average reflectance of infrared radiation in an infrared radiation band which is at least 100 nm wide and falls within the wavelength band 750 to 2000 nm, at 0°

incidence, of at least 50%;

said thermal control film further characterized by an average transmittance of infrared radiation of wavelength 7 to 10 micron at 0°

incidence of at least 50%.

59. The assembly of claim 58 which is substantially optically clear.

60. The assembly of claim 58 wherein the film comprises a plurality of layers of at least two different dielectric materials having comparatively higher and lower indices of refraction.

61. The assembly of claim 58 wherein the at least two different layers of dielectric material have indices of refraction which differ from each other by at least 0.2.

62. The assembly of claim 58 wherein the film comprises contiguous, alternating layers of at least two different dielectric materials having comparatively higher and lower indices of refraction.

63. The assembly of claims 58 wherein the substrate comprises a flexible substrate.

64. The assembly of claim 58 wherein said film is effective to control temperature within the enclosable space.