Electronic battery tester

• US 6,392,414 B2
• Filed: 06/07/2001
• Issued: 05/21/2002
• Est. Priority Date: 01/13/1997
• Status: Expired due to Term

• Current Assignee: Midtronics Incorporated
• Original Assignee: Midtronics Incorporated
• Inventors: Bertness, Kevin I.
• Primary Examiner(s): Toatley, Gregory
• Application Number:
  US09/876,564
• Publication Number:
  US 20010054899A1
• Time in Patent Office: 348 Days
• Field of Search: 324/427, 324/430, 324/429, 340/636, 702/63
• US Class Current: 324/429
• CPC Class Codes: G01R 31/36 Arrangements for testing, measuring or monitoring the electrical condition of accumulators or electric batteries, e.g. capacity or state of charge [SoC]
• CPC Class Codes: G01R 31/389 Measuring internal impedance, internal conductance or related variables
• CPC Class Codes: H01M 10/48 Accumulators combined with arrangements for measuring, testing or indicating the condition of cells, e.g. the level or density of the electrolyte constructional details of current conducting connections for detecting conditions inside cells or batteries, e.g. details of voltage sensing terminals, H01M50/569
• CPC Class Codes: Y02E 60/10 Energy storage using batteries

Abstract

A microprocessor couples to a voltage sensor through an analog to digital converter. The voltage sensor is adapted to be coupled across terminals of a battery. A small current source is also provided and adapted to be coupled across the terminal to the battery. The current source is momentarily applied to the battery and the resulting change in voltage is monitored using the microprocessor. The microprocessor calculates battery conductance based upon the magnitude of the differential current and the change in voltage and thereby determines the condition of the battery.

Claims

1. An apparatus for testing a battery comprising:

a first Kelvin connection configured to electrically couple to a positive terminal of the battery;

a second Kelvin connection configured to electrically couple to a negative terminal of the battery;

a signal source configured to apply a signal pulse to the battery through the Kelvin connections;

a voltage sensor configured to measure a voltage related to a voltage across the battery; and

a microprocessor configured to calculate a quiescent operating voltage of the battery and determine a condition of the battery based upon the signal pulse and the quiescent operating voltage of the battery, the quiescent operating voltage a function of voltage measured by the voltage sensor.

2. The apparatus of claim 1 wherein the quiescent operating voltage is a function of an average voltage.

3. The apparatus of claim 2 wherein the average voltage is related to voltage measurements obtained when the signal pulse is not applied to the battery.

4. The apparatus of claim 3 wherein voltage measurements are obtained prior to and following a signal pulse.

5. The apparatus of claim 1 wherein the quiescent operating voltage is substantially independent of noise in an electrical system which is coupled to the battery.

6. The apparatus of claim 1 wherein the condition of the battery is related to battery conductance.

7. The apparatus of claim 1 wherein the signal source comprises a resistor.

8. The apparatus of claim 1 wherein the voltage sensor includes at least one sample and hold circuit to latch a measured voltage.

9. The apparatus of claim 1 wherein an offset voltage is subtracted from the voltage sensed by the voltage sensor.

10. The apparatus of claim 1 wherein battery condition is determined as a statistical function of a plurality of signal pulses and measured voltages.

11. A method of testing a battery, comprising:

applying a signal pulse from a signal source to a battery through first and second Kelvin connections coupled to respective positive and negative terminals of the battery;

sensing a voltage across the battery through the Kelvin connections;

determining a quiescent operating voltage of the battery based upon the sensed voltage; and

determining a condition of the battery based upon the signal pulse and the quiescent operating voltage of the battery.

12. The method of claim 11 wherein determining the quiescent operating voltage comprises averages a plurality of sensed battery voltages.

13. The method of claim 12 wherein the plurality of sensed voltages are obtained when the signal pulse is not applied to the battery.

14. The method of claim 13 wherein the plurality of voltages are obtained prior to and following a signal pulse.

15. The method of claim 11 wherein the quiescent operating voltages is substantially independent of noise in an electrical system which is coupled to the battery.

16. The method of claim 11 wherein determining the condition of the battery includes determining conductance of the battery.

17. The method of claim 11 wherein applying the signal pulse comprises coupling a resistor to the battery.

18. The method of claim 11 including latching a sensed voltage in a sample latching a sensed voltage in a sample and hold circuit.

19. The method of claim 11 wherein determining the condition of the battery includes calculating a statistical function based upon a plurality of signal pulses and of measured voltages.