Soft-switched full-bridge converter

• US 6,392,902 B1
• Filed: 08/31/2000
• Issued: 05/21/2002
• Est. Priority Date: 08/31/2000
• Status: Expired due to Fees

• Current Assignee: Delta Electronics Incorporated
• Original Assignee: Delta Electronics Incorporated
• Inventors: Jang, Yungtaek, Jovanovic, Milan M.
• Primary Examiner(s): Han, Jessica
• Application Number:
  US09/652,869
• Time in Patent Office: 628 Days
• Field of Search: 363/16, 363/17, 363/49, 363/55, 363/56.02, 363/98, 363/132, 323/235, 323/247, 323/255, 323/238
• US Class Current: 363/17
• CPC Class Codes: H02M 1/0058 by employing soft switching techniques, i.e. commutation of transistors when applied voltage is zero or when current flow is zero using an auxiliary actively switched resonant commutation circuit connected to an intermediate DC voltage or between two push-pull branches of an inverter bridge H02M7/4811; in resonant inverters H02M7/4815; in inverters operating from a resonant DC source H02M7/4826
• CPC Class Codes: H02M 3/01 Resonant DC/DC converters
• CPC Class Codes: H02M 3/33573 Full-bridge at primary side of an isolation transformer
• CPC Class Codes: Y02B 70/10 Technologies improving the efficiency by using switched-mode power supplies [SMPS], i.e. efficient power electronics conversion e.g. power factor correction or reduction of losses in power supplies or efficient standby modes

Abstract

A soft-switched full-bridge pulse-width modulated (“FB PWM”) converter includes a coupled inductor provides ZVS conditions over a wide range of input voltages and output loads. Further, the FB PWM converter of the present invention requires neither a large leakage inductance in the transformer, nor an external inductor, to achieve ZVS.

Claims

1. An improved, constant-frequency, phase-shift-controlled full-bridge dc-to-dc converter, comprising:

first and second pairs of serially-connected controllable switching devices, each pair adapted to connect across a power source, each of said controllable switching device comprising a switch, an antiparallel diode coupled across said switch and a capacitor coupled across said switch;

a coupled inductor having first and second windings, each winding having a first terminal and a second terminal, said second terminals of said first and second windings being connected to form a common terminal of said coupled inductor;

first and second blocking capacitors, said first blocking capacitor being coupled between said first terminal of said first winding of said coupled inductor and a common terminal of said first pair of controllable switching device, and said second blocking capacitor being coupled between said first terminal of said second winding of said coupled inductor and a common terminal of said second pair of controllable switching device;

a transformer having first and second windings, said first winding of transformer being coupled between said common terminal of said coupled inductor and a terminal of said power source; and

an output circuit coupling said secondary winding of said transformer to a load.

2. A converter as in claim 1 wherein, in each of said first and second pair of controllable switching device, a delay time is provided between opening of one switch in said pair of controllable switching device and closing of the other switch in said pair of controllable switching device.

3. A converter as in claim 2 wherein, a delay time is provided between closing of in one switch in one of said first and second pairs of controllable switching device and closing of a corresponding switch in the other one of said first and second pairs of controllable switching device.

4. A converter as in claim 1, wherein a turns ratio of said first winding of said coupled inductor to said second winding of said coupled inductor is 1.

5. A converter as in claim 1, wherein said output circuit comprises a full-wave full-bridge rectifier.

6. A converter as in claim 1 wherein said output circuit comprises a current-doubler rectifier.

7. A converter as in claim 1 wherein said secondary winding of said transformer is center-tapped.

8. A converter as in claim 1, wherein said output circuit comprises a full-wave rectifier.

9. A converter as in claim 1, wherein said output circuit comprises an RCD snubber.

10. A converter as in claim 1, wherein said switch in each of said controllable switching devices comprises a MOS transistor.

11. A converter as in claim 1, wherein said output circuit comprises a filter inductor.

12. A converter as in claim 11, wherein said filter inductor and a magnetizing inductance of said coupled inductor are capable of storing sufficient energy to discharge capacitors of said controllable switching devices prior to closing of corresponding switches in said controllable switching devices, such that said switches switch from a non-conducting state to a conducting state under a zero voltage condition.

13. A pulse-width modulated converter comprising:

a bridge comprising first and second legs, each of said first and second legs comprising a first and a second switch;

a coupled inductor including a first winding and a second winding coupled by a magnetic core;

a first blocking capacitor coupling said first winding to said first leg of said bridge;

a second blocking capacitor coupling said second winding to said second leg of said bridge;

a transformer having a primary winding and a secondary winding, said primary winding being coupled to both said first and second windings of said coupled inductor; and

an output circuit coupled to said secondary winding of said transformer to provide an output voltage.

14. A converter as in claim 13, wherein said primary winding of said transformer is coupled between said coupled inductor and ground.

15. A converter as in claim 13, wherein said output circuit comprises a filter inductor.

16. A converter as in claim 13, wherein said output circuit comprises a full-wave rectifier.

17. A converter as in claim 13, wherein said output circuit further comprises a RCD-snubber circuit.

18. A converter as in claim 13, wherein said secondary winding of said transformer is center-tapped.

19. A converter as in claim 13, wherein said output circuit comprises a full-wave full-bridge rectifier.

20. A converter as in claim 13, wherein said output circuit comprises a current-doubler.

21. A converter as in claim 13, wherein said first and second windings of said coupled inductor has a turns ratio of 1.

22. A method for providing a pulse-width modulated converter operating over wide load and input voltage ranges, comprising:

providing a bridge for receiving an input voltage, said bridge having first and second legs, each of said first and second legs comprising a first and a second switch;

coupling to said first and second legs of said bridge a coupled inductor including a first winding and a second winding coupled by a magnetic core, said first winding being coupled to said first leg of said bridge via a first blocking capacitor, and said second winding being coupled to said second leg of said bridge via a second blocking capacitor;

coupling to both said first and second windings of said coupled inductor a primary winding of a transformer; and

coupling an output circuit to a secondary winding of said transformer to provide an output voltage.

23. A method as in claim 22, wherein said first and second windings of said coupled inductor are provided a turns ratio of 1.

24. A method as in claim 22, wherein said primary winding of said transformer couples a terminal of said coupled inductor to ground.

25. A method as in claim 22, further comprising providing a filter inductor in said output circuit.

26. A method as in claim 22, further comprising providing a full-wave rectifier in said output circuit.

27. A method as in claim 22, further comprising providing a RCD-snubber circuit in said output circuit.

28. A method as in claim 22, further comprising providing as said secondary winding of said transformer a center-tapped winding.

29. A method as in claim 22, wherein said output circuit is provided a full-wave full-bridge rectifier.

30. A method as in claim 22, wherein said output circuit is provided a current doubler.