Cap and luer connector for a fluid transfer device

• US 6,394,983 B1
• Filed: 10/28/1998
• Issued: 05/28/2002
• Est. Priority Date: 10/28/1998
• Status: Expired due to Fees

• Current Assignee: Abbott Laboratories
• Original Assignee: Abbott Laboratories
• Inventors: Mayoral, Joaquin, Grabenkort, Richard W., Marriott, Douglas L.
• Primary Examiner(s): Sykes, Angela D.
• Assistant Examiner(s): Thissell, Jeremy
• Application Number:
  US09/181,240
• Time in Patent Office: 1,308 Days
• Field of Search: 604/192,905,187,198,533
• US Class Current: 604/192
• CPC Class Codes: A61M 39/20 Closure caps or plugs for connectors or open ends of tubes
• CPC Class Codes: Y10S 604/905 Aseptic connectors or couplings, e.g. frangible, piercable

Abstract

A cap and Luer connector arrangement with an improved external seal is provided for a fluid transfer connector or fitting that has a nozzle with a surrounding annular collar located coaxially within a surrounding sealing lip. The cap includes a structure of resilient material which defines an end wall, an annular, inner sleeve extending from the end wall, and an annular, outer skirt extending from the end wall to define an annular receiving channel between the outer skirt and the inner sleeve. At least a portion of the inner sleeve has an inner surface for sealingly engaging the nozzle. A distal end of the outer skirt includes a seal region having a V-shaped cross-sectional crevice. The Luer connector sealing lip and seal region are distorted when the sealing lip is received into the crevice during initial screwed-on installation of the cap to the Luer connector, forming an external seal. The sealing lip and seal region are heat set during autoclave-sterilization of the cap and Luer connector arrangement, which prevents reinstallation of the cap once removed.

Claims

1. A cap and fluid fitting combination for a fluid transfer device, comprising:

a fluid fitting including a fluid port, an annular sealing lip surrounding said fluid port, and an annular wall located radially between said sealing lip and said fluid port, said annular wall and said sealing lip form a socket therebetween; and

a cap engaged to said fluid fitting and adapted for closing said fluid port, said cap having a ring adapted to seal against said sealing lip, said cap having a depending skirt including said cap seal ring and a lock ring which together define a channel with a crevice for receiving said sealing lip, said socket.

2. The combination of claim 1 wherein said fluid port includes an open distal end and a base end with a bore extending between said open distal end and said base end, said annular wall is tapered and is angled inwardly from said base end toward said distal end.

3. The combination of claim 2 wherein said cap seal ring being deflected outwardly by said tapered annular wall to enter said socket and said sealing lip being deflected inwardly to overlie a portion of said cap seal ring.

4. A cap and fluid fitting for a fluid transfer device, comprising:

a fluid fitting including;

a fluid nozzle having an axis, an open distal end and a base end with a central bore extending between said open distal end to said base end;

an annular sealing lip extending proximate said base end in a direction parallel to said axis of said nozzle, said annular sealing lip surrounding said nozzle; and

a tapered annular wall located radially between said sealing lip and said nozzle, where said tapered annular wall is angled inwardly in a direction from said base end towards said distal end and said tapered annular wall and said sealing lip form a socket therebetween; and

a cap having an end wall and a depending skirt, where a free edge of said skirt defines a cap seal ring and a lock ring which together define a substantially V-shaped cross-section annular sealing channel having a crevice, where said cap is positionable over said nozzle with said crevice receiving said sealing lip, said cap seal ring is deflected outwardly by said tapered annular wall to enter said socket, and said sealing lip is deflected inwardly to overlie a portion of said cap seal ring.

5. The cap and fitting combination according to claim 4 further comprising an annular collar connected to, and surrounding said nozzle, where said annular collar extends from said tapered annular wall and has an inside thread form on an inside surface thereof;

and

said cap includes an inside sleeve having an outside thread form for engagement with said inside thread form of said annular collar, where when said cap turns, said outside thread form engages said inside thread form to progress said cap onto said fluid fitting.

6. The cap and fitting combination according to claim 5 wherein said inside sleeve includes an inside annular surface sized to receive said nozzle without interference therebetween when said cap is screwed onto said fluid fitting.

7. The cap and nozzle combination according to claim 4 wherein when said cap is advanced completely onto said fitting, said open distal end of said nozzle is seated against said end wall of said cap.

8. The cap and fitting combination according to claim 4 wherein said skirt includes a plurality of reinforcing wedge shaped blocks that are spaced apart circumferentially around said skirt and located within said crevice and connect said lock ring and said cap seal ring.

9. The cap and fitting combination according to claim 4 when said cap further comprises a plurality of axial ribs around an outside surface of said skirt to provide a friction grip for unscrewing the cap from the nozzle.

10. A cap and fluid fitting combination for a fluid transfer device, comprising:

a fluid fitting having a fluid port and an annular sealing lip surrounding said fluid port; and

a cap engaged to said fluid fitting having;

a body adapted for closing said fluid port, said body having a cap seal ring adapted to seal against said sealing lip; and

a lock portion which surrounds said sealing lip and bends said sealing lip at least partially over said cap seal ring.

11. The combination according to claim 10 wherein said fitting further comprises a tapered annular wall surrounding said fluid port and located radially between said annular sealing lip and said fluid port, where said tapered annular wall is arranged to deflect said cap seal ring outwardly and said lock portion is arranged to deflect said sealing lip inwardly.

12. The combination according to claim 11 wherein said cap and said fitting include mutually engaging thread formations for advancing said cap onto said fitting.

13. The combination according to claim 10 wherein said cap seal ring and said sealing lip are heat-set after said cap is engaged to said fluid fitting.

14. A cap and Luer connector combination for a fluid transfer connector comprising:

a Luer connector including a base end and a conically-shaped nozzle having a first open distal end, and a surrounding annular collar having a generally cylindrical exterior surface with a second open distal end and having an internal thread, and a sealing lip having a third open distal end and surrounding said annular collar, said annular collar having a tapered wall portion facing said sealing lip, and said nozzle, said collar and said sealing lip arranged coaxially extending from said base end to said first, second and third open distal ends respectively; and

a cap having a unitary, molded structure defining an end wall, an annular, inner sleeve extending from said end wall, and an annular, outer skirt extending from said end wall to define an annular receiving channel between said outer skirt and said inner sleeve, at least an end portion of said outer skirt having an open annular crevice located between an inside portion and an outside portion of said end portion which receives said sealing lip when the cap is installed onto said Luer connector, said tapered wall portion deflecting said inside portion of said end portion outwardly and said sealing lip inwardly, such that said sealing lip at least partially overlaps said inside portion in an axial direction.

15. The cap and Luer connector combination according to claim 14 wherein said inside portion comprises an annular cap seal ring and said outside portion comprises an outer annular lock ring where said lock ring is substantially more rigid than said cap seal ring and said seal ring extends to a distal end further than a distal end of said lock ring.

16. The cap and Luer connector combination according to claim 14 wherein said open annular crevice is substantially V-shaped and said cap further comprising a plurality of wedge shaped blocks spaced around the circumference of said skirt and located within said V-shaped crevice but recessed from an outer surface of said V-shaped crevice to allow entry of said sealing lip into said V-shaped crevice.

17. The cap and Luer connector combination according to claim 14 wherein said cap is sized such that when said cap is completely engaged to said fitting, said open end of said nozzle is sealed closed by said end wall of said cap.

18. A cap and fluid connector combination, comprising:

a fluid connector having a base portion, a nozzle having an open end and extending from said base portion, and a sealing lip surrounding said nozzle and also extending from said base portion; and

a cap having an end wall and an outer skirt extending from said end wall, at least a portion of a distal end of said outer skirt from said end wall having a crevice for receiving and bending said sealing lip when the cap is installed onto said fluid connector, said sealing lip bent to be axially overlying a part of said portion.

19. The combination according to claim 18 wherein said sealing lip is heat-set after installation of said cap.

20. The combination according to claim 19 wherein said sealing lip is composed of polypropylene.

21. The combination according to claim 19 wherein said cap is sized with respect to said fluid connector such that when said fluid connector and said cap are completely engaged, said open end of said nozzle is sealed closed by said end wall.