Method and calender for treating a sheet

• US 6,395,211 B1
• Filed: 06/21/2000
• Issued: 05/28/2002
• Est. Priority Date: 11/14/1997
• Status: Expired due to Fees

• Current Assignee: Andritz Küsters GmbH
• Original Assignee: Eduard Kusters Maschinenfabrik GmbH & Co. KG
• Inventors: Wandke, Achim, Tocaj, Vladimir, Dettmer, Klaus
• Primary Examiner(s): Tentoni, Leo B.
• Application Number:
  US09/554,550
• Time in Patent Office: 706 Days
• Field of Search: 264/154,155,156,163,280,284,348 425/363,369,446,290 100/155 R,163 R,327,331
• US Class Current: 264/156
• CPC Class Codes: D04H 1/54 by welding together the fibres, e.g. by partially melting or dissolving in combination with needling D04H1/485
• CPC Class Codes: D04H 3/14 with bonds between thermoplastic yarns or filaments produced by welding

Abstract

A calender for treatment of a web of a nonwoven textile V made of thermoplastic fibers. The calendar includes a heated embossing roller made of steel and a counter-roller that runs at the same circumference velocity. The local plastification in the nonwoven textile V that is produced at the locations of the raised embossing areas results in a board-like feel of the nonwoven textile V. To reduce this hardness, the web of the nonwoven textile V is broken, after having cooled at least partially.

Claims

1. A process for treatment of a web of a nonwoven textile made of thermoplastic fibers by a rotating, heated embossing roller made of steel and a counter-roller that acts together with the embossing roller, comprising the steps of:

passing the web through a roller nip formed between the embossing roller and the counter-roller;

causing local plastification in the nonwoven textile at the location of raised embossing areas located on the embossing roller;

positively cooling the areas of plastification to create solidified areas of plastification; and

breaking the solidified areas of plastification.

2. A calender for treatment of a web of a nonwoven textile made of thermoplastic fibers comprising:

a rotating, heated embossing roller made of steel;

a counter-roller that acts together with the embossing roller;

means for passing the web through a roller nip formed between the embossing roller and the counter-roller;

means for pressing the embossing roller and the counter-roller together so that the embossing in the web produces local plastification in the nonwoven textile at the locations of raised embossing areas as the nonwoven textile passes through the roller nip;

a device for positively cooling the web located after the roller nip; and

a device for breaking the areas of plastification that have solidified after leaving the roller nip following the roller nip.

3. The calender according to claim 2, further comprising:

a third roller that forms a three-roller calender together with the embossing and counter-rollers, wherein the third roller is unheated or actually cooled.

4. The calender according to claim 3, wherein the three rollers lie in one plane with their axes, and the embossing and third rollers are deflection-controlled rollers that hold the counter-roller between them.

5. The calender according to claim 2, further comprising diverting rollers that are arranged parallel to one another, perpendicular to the web, and follow one another closely, with the web being passed around them in zigzag shape.

6. The calender according to claim 2, further comprising a device for pre-bonding the web of the nonwoven material located before the roller pair.