Printed circuit board and method of making the same

• US 6,396,001 B1
• Filed: 11/13/2000
• Issued: 05/28/2002
• Est. Priority Date: 11/16/1999
• Status: Expired due to Fees

• Current Assignee: ROHM Co., Ltd.
• Original Assignee: ROHM Co., Ltd.
• Inventors: Nakamura, Satoshi
• Primary Examiner(s): PALADINI, ALBERT WILLIAM
• Application Number:
  US09/709,490
• Time in Patent Office: 561 Days
• Field of Search: 174/261,260,262 29/852 216/18,19 228/180.21 361/760 427/97 438/107
• US Class Current: 174/261
• CPC Class Codes: H01R 12/57 surface mounting terminals
• CPC Class Codes: H01R 2201/16 for telephony
• CPC Class Codes: H05K 2201/09145 Edge details
• CPC Class Codes: H05K 2201/1034 Edge terminals, i.e. separate pieces of metal attached to the edge of the PCB tab H05K2201/0397
• CPC Class Codes: H05K 2201/10757 Bent leads
• CPC Class Codes: H05K 3/3405 Edge mounted components, e.g. terminals
• CPC Class Codes: H05K 3/3421 Leaded components
• CPC Class Codes: Y10T 29/49165 by forming conductive walled aperture in base

Abstract

A printed circuit board includes a rectangular, insulating substrate and a conductive land formed on the substrate. The land is arranged near a selected one of the longitudinal edges of the substrate. An L-shaped terminal is mounted on the substrate, so that its longer horizontal portion overlaps the land, while its shorter bent portion is engaged with a positioning groove formed in the selected longitudinal edge of the substrate. The land is caused to protrude from the overlapping horizontal portion of the terminal toward the opposite longitudinal edge of the substrate.

Claims

1. A printed circuit board comprising:

an insulating substrate provided with an obverse surface, a reverse surface and an edge extending between the obverse and the reverse surfaces;

a conductive land formed on the obverse surface; and

a terminal mounted on the substrate to be connected to the land, the terminal including a bent portion;

wherein the edge of the substrate is formed with a groove for receiving the bent portion of the terminal; and

wherein the groove has a flaring-out cross section and is defined by a bottom surface and two slanted surfaces, the bottom surface having a width substantially equal to a width of the bent portion of the terminal, the groove having a maximum width which is larger than the width of the bent portion of the terminal.

2. The printed circuit board according to claim 1, wherein the bent portion received in the groove extends toward the reverse surface of the substrate to terminate short of the reverse surface.

3. A printed circuit board comprising:

an insulating substrate provided with an obverse surface, reverse surface, a first edge and a second edge opposite to the first edge, the first and the second edges extending between the obverse and the reverse surfaces;

a conductive land formed on the obverse surface and arranged adjacent to the first edge; and

a terminal mounted on the substrate to overlap the land, the terminal including a bent portion held in contact with the first edge of the substrate;

wherein the land has an end portion which protrudes toward the second edge of the substrate beyond the terminal, the end portion of the land being provided with a solder fillet held in contact with the terminal.

4. The printed circuit board according to claim 3, wherein the first edge of the substrate is formed with a groove into which the bent portion of the terminal is fitted.

5. A battery pack comprising:

a package;

a battery held in the package; and

a printed circuit board embedded in the package to be electrically connected to the battery;

wherein the printed circuit board comprises;

an insulating substrate provided with a first edge and an opposite second edge, the first edge being formed with a flaring-out groove;

a conductive land formed on the substrate and arranged adjacent to the first edge; and

a terminal mounted on the substrate to overlap the land, the terminal including a bent portion fitted into the flaring-out groove, the package being formed with an opening for exposing the terminal, the land protruding toward the second edge from the terminal.

6. A method of making a printed circuit board comprising the steps of:

preparing a conductive strip provided with a bent portion;

preparing an insulating substrate including an edge at which a groove is formed, a conductive land being arranged on the substrate adjacent to the groove;

mounting the strip onto the substrate so that the strip overlaps the land; and

soldering the strip to the land with the bent portion held in the groove of the substrate;

wherein the groove has a flaring-out cross section and is defined by a bottom surface and two slanted surfaces, the bottom surface having a width substantially equal to a width of the bent portion of the strip, the groove having a maximum width which is larger than the width of the bent portion of the terminal.

7. A method of making a printed circuit board comprising the steps of:

preparing a conductive strip provided with a bent portion;

preparing an insulating substrate including a first edge and an opposite second edge, a conductive land being arranged on the substrate adjacent to the first edge;

placing the strip on the land with the bent portion held adjacent to the first edge; and

soldering the strip to the land;

wherein the land has an end portion which protrudes toward the second edge of the substrate beyond the terminal, the soldering step being performed to form a solder fillet on the end portion of the land in contact with the terminal.

8. The method according to claim 7, wherein the substrate is formed with a groove arranged adjacent to the land, the strip being soldered to the land while the bent portion of the strip is fitted in the groove.