Laminated magnetic core for electric machines

• US 6,396,187 B1
• Filed: 06/18/1999
• Issued: 05/28/2002
• Est. Priority Date: 11/04/1996
• Status: Expired due to Fees

• Current Assignee: ABB AB (ABB Limited)
• Original Assignee: Asea Brown Boveri AB (ABB Limited)
• Inventors: Rothman, Bengt
• Primary Examiner(s): ENAD, ELVIN GENARGUE
• Application Number:
  US09/297,605
• Time in Patent Office: 1,075 Days
• Field of Search: 310/254,289 29/596,598 174/13-33
• US Class Current: 310/216.019
• CPC Class Codes: H02K 1/185 to outer stators
• CPC Class Codes: H02K 2203/15 Machines characterised by cable windings, e.g. high-voltage cables, ribbon cables

Abstract

The present invention relates to a laminated magnetic core for rotating electric machines. The laminated magnetic core comprises a number of stack members (40), each consisting of a number of sheets of metal joined together. Each stack member (40) is provided with two identical grooves (42) arranged to cooperate with wedge members (46) designed to join the stack members (40). The cross-sectional area of the groove (42) is larger than the cross-sectional area of the wedge member (46) and the wedge member (46) has two protrusions arranged symmetrically in relation to the longitudinal axis of the wedge member. The groove (42) has at least one part shaped to fit said protrusion. The stack members (40) in the laminated magnetic core are stacked on and partially overlapping each other to form different layers of stack members (40). The grooves (42) in the stack members (40) in the various layers are arranged substantially opposite each other with the wedge members (46) arranged in the grooves (42) and a protrusion abutting the complementary shape of the groove (42) in such a manner that the stack members (40) in one layer are secured counter-clockwise in tangential direction and that the stack members in at least one of the adjacent layers are secured clockwise in tangential direction. The laminated magnetic core also includes locking members arranged at least at the transition between layers secured clockwise and layers secured counter-clockwise in order to prevent tangential movement between the different layers.

Claims

1. A laminated magnetic core for rotating electric machines, wherein said laminated magnetic core comprises:

a number of stack members each including a number of sheets of metal joined together, each stack member having a pair of identical grooves of selected cross-sectional area;

wedge members of selected cross-sectional area including a maximum width dimension arranged to cooperate with the grooves to join said stack members together, wherein the cross-sectional area of the groove is larger than the cross-sectional area of the wedge member, and the grooves each have an entrance larger than the maximum width dimension of the cross section of the wedge member, the wedge member including a pair of two protrusions arranged symmetrically in relation to a longitudinal axis of the wedge member, said groove having at least one portion shaped to fit said protrusion, the stack members in the laminated magnetic core being stacked on and partially overlapping each other to form different layers of stack members, the grooves in the stack members in the various layers being arranged substantially opposite each other with the wedge members arranged in the grooves with a protrusion abutting the complementary shape of the groove in such a manner that the stack members in one layer are secured counter-clockwise in tangential direction and that the stack members in at least one of the adjacent layers are secured clockwise in tangential direction, and the laminated magnetic core includes locking members arranged at least at a transition between layers secured clockwise and layers secured counter-clockwise in order to prevent tangential movement between the different layers.

2. A laminated magnetic core as claimed in claim 1, wherein at least one part of each groove has a shape complementary to the protrusion of the wedge member located on the same side of the grooves in each stack member.

3. A laminated magnetic core as claimed in claim 2, wherein the wedge member has dovetail-shaped cross section.

4. A laminated magnetic core as claimed in claim 3, wherein the cross section of the groove has a trapezoidal shape in which one part has a shape complementary to said dovetail shape and one part has a rectangular shape.

5. A laminated magnetic core as claimed in claim 1, wherein the stack members in the various layers are arranged in such a manner that the stack members in one layer are mirror-inverted in relation to the stack members in at least one of the adjacent layers.

6. A laminated magnetic core as claimed in claim 5, wherein each groove has dovetail-shaped cross section.

7. A laminated magnetic core as claimed in claim 1, wherein said locking device comprises spot welds being arranged so that each stack member is joined by spot welds to layer adjacent thereto.

8. A laminated magnetic core as claimed in claim 1, wherein said locking means comprises a linear weld that joins adjacent layers of stack members with each other.

9. A laminated magnetic core as claimed in claim 1, wherein each stack member comprises an equal number of metal sheets.

10. A laminated magnetic core as claimed in claim 9, wherein the number of sheets is between 50 and 100 sheets.

11. A laminated magnetic core as claimed in claim 1, wherein the machine includes a winding in the form of a high voltage field confining cable.

12. A laminated magnetic core as claimed in claim 11, wherein the cable comprises a conductive member, a first layer having semiconducting properties in contact with and surrounding the conductive member;

a solid insulating layer in contact with and surrounding the first layer; and

a second layer having semiconducting properties in contact with and surrounding the insulating layer.