System and method for detecting liquid serving as object to be detected in vessel using ultrasonic sensor

• US 6,397,656 B1
• Filed: 01/24/2000
• Issued: 06/04/2002
• Est. Priority Date: 01/25/1999
• Status: Expired due to Fees

• Current Assignee: Kasuga Denki Kabushiki Kaisha, Yamatake Corporation
• Original Assignee: Kasuga Denki Kabushiki Kaisha, Yamatake Corporation
• Inventors: Takahashi, Tetsuo, Suzuki, Osamu, Iwamoto, Masao, Katagishi, Yukio, Zang, Huaigang, Kizaki, Hidetaka, Yamaguchi, Hirotaro
• Primary Examiner(s): Williams, Hezron
• Assistant Examiner(s): MILLER, ROSE MARY
• Application Number:
  US09/489,853
• Time in Patent Office: 862 Days
• Field of Search: 73/18.2, 73/18.3, 73/18.6, 73/17.3, 732/90.V, 736/02
• US Class Current: 73/1.82
• CPC Class Codes: B06B 1/0246 with a feedback signal
• CPC Class Codes: B06B 1/0284 with consecutive, i.e. sequential generation, e.g. with frequency sweep
• CPC Class Codes: B06B 2201/70 Specific application
• CPC Class Codes: G01F 23/2962 Measuring transit time of reflected waves
• CPC Class Codes: G01F 23/2968 Transducers specially adapted for acoustic level indicators
• CPC Class Codes: G01N 2291/022 Liquids
• CPC Class Codes: G01N 2291/02836 Flow rate, liquid level
• CPC Class Codes: G01N 2291/102 one emitter, one receiver
• CPC Class Codes: G01N 29/036 by measuring frequency or resonance of acoustic waves
• CPC Class Codes: G01N 29/223 Supports, positioning or alignment in fixed situation mounting transducers per se G10K11/004
• CPC Class Codes: G01N 29/343 pulse waves, e.g. particular sequence of pulses, bursts

Abstract

An operating frequency setting unit outputs an ultrasonic emitting command to a variable oscillator circuit in an operating frequency setting mode to cause a detector to emit an ultrasonic wave a plurality of times while varying the frequency thereof. At this time, emission or reflected waveform data are inputted via a band pass filter to detect a resonance frequency of a system including the piezoelectric element of the detector and an LPG tank on the basis of the difference between attenuation characteristics of waveforms. The detected resonance frequency is registered in a memory part as an operating frequency. Thus, it is possible to provide a general purpose ultrasonic sensor usable for any one of a plurality of vessels having any wall thickness and material when an object is detected while the detector is mounted on the outside face of a vessel.

Claims

1. An object detecting system using an ultrasonic sensor, said object detecting system comprising:

a detector for being mounted on an outside face of a vessel;

operating frequency setting means for causing said detector to emit an ultrasonic wave a plurality of times while varying a frequency, for inputting an emission waveform or a reflected waveform at that time, for detecting a resonance frequency of a system comprising said detector and said outside face of said vessel on the basis of an analysis of the inputted waveform, and for setting the detected resonance frequency as an operating frequency; and

a detection operation control circuit for causing said detector to emit the ultrasonic wave toward an object to be detected in said vessel and to receive a reflected wave from said object, and for controlling an object detecting operation on the basis of a measured period of time between the ultrasonic wave emitting time and the reflected wave receiving time.

2. An object detecting system as set forth in claim 1, wherein said detector emits said ultrasonic wave in response to the input of a rectangular pulse signal.

3. An object detecting system as set forth in claim 2, wherein said operating frequency setting means inputs said emission waveform or said reflected waveform used for said analysis, via a band pass filter to prevent a false detection of said resonance frequency due to a high harmonic oscillation.

4. An object detecting system as set forth in claim 1, wherein said vessel is used for storing therein a liquid, and said operating frequency setting means determines whether said analysis is carried out using said emission waveform or said reflected waveform, on the basis of the presence of said liquid in said vessel.

5. An object detecting system as set forth in claim 1, wherein said analysis of said emission waveform or said reflected waveform carried out by said operating frequency setting means includes the selection of a waveform having a minimum attenuated degree of an attenuation waveform from said emission waveform and said reflected waveform, and the derivation of an operating frequency of the selected waveform.

6. An object detecting system as set forth in claim 1, wherein said analysis of said emission waveform or reflected waveform carried out by said operating frequency setting means includes the selection of a waveform having the minimum impedance including said detector and said vessel, and the derivation of an operating frequency of the selected waveform.

7. An object detecting system as set forth in claim 1, wherein said operating frequency setting means shifts each input timing from the last input timing by a predetermined period of time when a plurality of emission waveforms or reflected waveforms are inputted on the basis of the plurality of emissions of said ultrasonic wave.

8. An object detecting system as set forth in claim 1, wherein said detector has a piezoelectric element formed of a low Q material having a gentle resonance waveform (Q) so that an acutance of the resonance waveform decreases.

9. An object detecting system as set forth in claim 1, wherein said detector has temperature detecting means for detecting the temperature of the outside face of said vessel, and supplies a temperature compensation based on the temperature detected by said temperature detecting means, to said operating frequency setting means.

10. An object detecting system as set forth in claim 1, wherein said detector comprises a case and said object detecting system further comprises:

a cylindrical body, having one end welded to a bottom of said outside face of said vessel;

a lid mounted on another end of said cylindrical body by means of a screw member;

a waterproof cover housing therein said detector case; and

a detector case pressing means comprising a coil spring, mounted on an inside face of said lid, for applying a pressing force toward said bottom of said outside face of said vessel to said detector case.

11. An object detecting method using an ultrasonic sensor having a detector on an outside face of a vessel for causing said detector to emit an ultrasonic wave toward an object to be detected in said vessel and to receive a reflected wave from said object and for detecting said object on the basis of a measured period of time between the ultrasonic wave emitting time and the reflected wave receiving time, said object detecting method comprising the steps of:

causing said detector to emit an ultrasonic wave a plurality of times while varying;

a frequency before said object is detected;

inputting an emission waveform or a reflected waveform at that time;

detecting a resonance frequency between a system comprising said detector and said outside face of said vessel on the basis of an analysis of the inputted emission waveform or reflected waveform;

setting the detected resonance frequency as an operating frequency; and

causing said detector to emit an ultrasonic wave toward said object to be detected in said vessel, on the basis of the set operating frequency.

12. An object detecting method as set forth in claim 11, which further comprises the steps of:

detecting the temperature of said outside face of said vessel;

calculating a temperature compensation amount on the basis of the detected temperature of said outside face of said vessel; and

correcting said operating frequency on the basis of the calculated temperature compensation amount.