Agitated continuous casting apparatus

• US 6,397,925 B1
• Filed: 02/25/1999
• Issued: 06/04/2002
• Est. Priority Date: 03/05/1998
• Status: Expired due to Fees

• Current Assignee: Honda Giken Kogyo Kabushiki Kaisha (Honda Motor Company)
• Original Assignee: Honda Giken Kogyo Kabushiki Kaisha (Honda Motor Company)
• Inventors: Ohtani, Teruyuki, Saito, Nobuhiro, Idegomori, Takashi, Nakamura, Takeyoshi, Mizoue, Kiyonobu
• Primary Examiner(s): Lin, Kuang Y.
• Application Number:
  US09/257,247
• Time in Patent Office: 1,195 Days
• Field of Search: 164/468, 164/504, 164/487, 164/444
• US Class Current: 164/504
• CPC Class Codes: B22D 11/0401 Moulds provided with a feed head
• CPC Class Codes: B22D 11/115 by using magnetic fields

Abstract

An agitated continuous casting apparatus includes a spout having an upward-turned molten metal receiving port and a downward-turned molten metal outlet, a cylindrical water-cooled casting mold disposed immediately below the spout, and an agitator for applying an electromagnetic agitating force to the molten metal in the spout. The agitator has a function to form, in the spout, an upper area for moving the molten metal in a substantially radiate direction, and a lower area for rotating the molten metal in a circumferential direction. An upper area forming portion of an inner peripheral surface of the spout is formed into a tapered shape with its inside diameter gradually increased from its upper peripheral edge toward its lower peripheral edge. Thus, the molten metal moved in the substantially radiate direction to collide against the upper area forming portion can be moved toward the lower area, and crystallized products having a higher melting point in the molten metal can be spheroidized and collected into an outer periphery of a continuous casting material, and a shape retention effect of the crystallized products can be utilized. Therefore, the continuous casting material has a good rheologic property and an excellent shape maintaining property in its semi-molten state.

Claims

1. An agitated continuous casting apparatus comprising a spout having an upward-turned molten metal receiving port and a downward-turned molten metal outlet, a cylindrical water-cooled casting mold disposed immediately below said spout to cool a molten metal from said molten metal outlet, and an agitator for applying an electromagnetic agitating force to the molten metal in said spout so as to rotate the molten metal in a circumferential direction, wherein said spout has an upper area forming portion for forming a lower area and a lower area forming portion for forming a lower area at an inner peripheral surface thereof, said upper area forming portion being formed into a tapered shape with an inside diameter thereof gradually increasing from its upper peripheral edge toward its lower peripheral edge while said lower area forming portion being formed into a tapered shape with an inside diameter thereof gradually increasing from said lower peripheral edge of said upper area forming portion, which is an upper peripheral edge of said lower area forming portion, toward a lower peripheral edge of said lower area forming portion, said upper and lower area forming portions being continuous curved faces, and a relationship, R₁<

R₂, being established between a radius R₁ of curvature of said upper area forming portion and a radius R₂ of curvature of said lower area forming portion, and said agitator cooperates with said upper and lower area forming portions of the spout to form, in said spout, said upper area for permitting the molten metal to move in a substantially radiate direction while permitting the molten metal to rotate in said circumferential direction, and said lower area for permitting the molten metal to rotate in the circumferential direction, so that the molten metal of said upper area that is in the substantially radiate direction and collided against said upper area forming portion at the inner peripheral surface of said spout is moved toward said lower area;

wherein back flow of crystallized products from the lower area to the upper area is not produced and wherein outlets for lubricating oil are provided around a lower end of said spout so as to be open into said casting mold.

2. An agitated continuous casting apparatus according to claim 1, wherein said molten metal outlet is said lower peripheral edge of said lower area forming portion.

3. An agitated continuous casting apparatus according to claim 1 or 2, wherein relationships, r₁<

r₂ and r₂−

r₁=Δ

r (wherein Δ

r is an amount of protrusion of said spout) are established between an inside radius r₁ of said molten metal outlet of said spout and an inside radius r₂ of said water-cooled casting mold, said amount of protrusion Δ

r of said spout being the maximum value of a distance that is required for avoiding crystallization of dendrite, when the molten metal from said molten metal outlet is brought into contact with an inner peripheral surface of said water-cooled casting mold.

4. An agitated continuous casting apparatus according to claim 1, wherein said agitator is located so as to surround said upper and lower area forming portions of the spout from a radially outside.

5. An agitated continuous casting apparatus comprising a cylindrical water-cooled casting mold having a vertically turned axis and a plurality of cooling water ejecting bores provided through a lower portion of a peripheral wall of said casting mold, a cylindrical partition wall surrounding the casting mold to define a cooling water sump around an outer periphery of said cylindrical water-cooled casting mold, and an agitator for applying an agitating force to a molten metal in said cylindrical water-cooled casting mold for causing the molten metal (m) to flow in a circumferential direction, wherein a rubber-like elastomeric member having an impact resilience R in a range of 10%≦

R≦

40% is interposed between said cylindrical water-cooled casting mold and said cylindrical partition wall.

6. An agitated continuous casting apparatus according to claim 5, wherein said rubber-like elastomeric member is an annular member which is fitted into said cylindrical water-cooled casting mold at a position below an inlet of each of said ejection bores.

7. An agitated continuous casting apparatus according to claim 5, wherein said rubber-like elastomeric member includes a main annular portion which is fitted into said cylindrical water-cooled casting mold at a position below an inlet of each of said ejection bores, and a plurality of dividing portions extending from said main annular portion along a generatrix of the cylindrical water-cooled casting mold to divide said cooling water sump into a plurality of sections.