Control unit and method for two-stage reciprocating compressor

• US 6,401,469 B1
• Filed: 09/14/2001
• Issued: 06/11/2002
• Est. Priority Date: 09/14/2001
• Status: Active Grant

• Current Assignee: Carrier Corporation (Carrier Global Corporation)
• Original Assignee: Carrier Corporation (Carrier Global Corporation)
• Inventors: Dennis, Richard D., Pederson, Stephen C.
• Primary Examiner(s): Esquivel, Denise L.
• Assistant Examiner(s): NORMAN, MARC E
• Application Number:
  US09/952,605
• Time in Patent Office: 270 Days
• Field of Search: 621/75, 622/29, 621/961, 621/962, 621/963, 622/281
• US Class Current: 62/175
• CPC Class Codes: F24F 11/85 using variable-flow pumps
• CPC Class Codes: F25B 2600/022 for multi-stage operation
• CPC Class Codes: F25B 49/022 Compressor control arrangements

Abstract

A two stage compressor which provides a high capacity stage and a low capacity stage is used with multiple evaporator condensing units. A control system for controlling the compressor receives inputs from two indoor locations via thermostats. The compressor runs in the low capacity stage when cooling is called for from only one of the thermostats, but runs in the high capacity stage when cooling is called for from both of the thermostats. The control system controls the transition of the compressor from the low capacity stage to the high capacity stage, and from the high capacity stage to the low capacity stage.

Claims

1. A control system for controlling a two stage compressor used with multiple evaporator condensing units, wherein said two stage compressor includes a low capacity stage and a high capacity stage, comprising:

means for receiving input from first and second thermostats;

means for controlling said compressor such that said compressor runs in said low capacity stage when cooling is called for from only one of said first and second thermostats, said high capacity stage when cooling is called for from both first and second thermostats simultaneously, and is off when no call for cooling is received from either first or second thermostats;

first means for transitioning said compressor from said low capacity stage to said high capacity stage; and

second means for transitioning said compressor from said high capacity stage to said low capacity stage.

2. A control system according to claim 1, wherein said two-stage compressor is a reciprocating compressor.

3. A control system according to claim 2, wherein said first means and said second means each include means for bringing said compressor to a stop between stages.

4. A control system according to claim 3, wherein a direction of rotation of said compressor determines when said compressor is in said high capacity stage and in said low capacity stage.

5. A control system according to claim 2, wherein a direction of rotation of said compressor determines when said compressor is in said high capacity stage and in said low capacity stage.

6. A method for controlling a two stage compressor used with multiple evaporator condensing units, wherein said two stage compressor includes a low capacity stage and a high capacity stage, comprising the steps of:

receiving input from first and second thermostats;

controlling said compressor such that said compressor runs in said low capacity stage when cooling is called for from only one of said first and second thermostats, said high capacity stage when cooling is called for from both first and second thermostats simultaneously, and is off when no call for cooling is received from either first or second thermostats;

transitioning said compressor from said low capacity stage to said high capacity stage; and

transitioning said compressor from said high capacity stage to said low capacity stage.

7. A method according to claim 6, wherein said two-stage compressor is a reciprocating compressor.

8. A method according to claim 7, wherein said steps of transitioning said compressor each include bringing said compressor to a stop between stages.

9. A method according to claim 8, wherein a direction of rotation of said compressor determines when said compressor is in said high capacity stage and in said low capacity stage.

10. A method according to claim 7, wherein a direction of rotation of said compressor determines when said compressor is in said high capacity stage and in said low capacity stage.