Vortex-stream gas-liquid separator and gas-liquid separation system

• US 6,402,799 B1
• Filed: 06/23/2000
• Issued: 06/11/2002
• Est. Priority Date: 12/25/1997
• Status: Expired due to Fees

• Current Assignee: Sharp Kabushiki Kaisha (Hon Hai Precision Industry Co., Ltd.)
• Original Assignee: Sharp Kabushiki Kaisha (Hon Hai Precision Industry Co., Ltd.)
• Inventors: Takushima, Akira, Inoshiri, Ryo, Kokubo, Fumio
• Primary Examiner(s): Hopkins, Robert A.
• Application Number:
  US09/582,259
• Time in Patent Office: 718 Days
• Field of Search: 554/591, 554/592, 554/593, 554/594, 554/595, 554/66, 553/47, 554/32, 553/94, 553/96, 961/88
• US Class Current: 55/396
• CPC Class Codes: B01D 45/12 by centrifugal forces centrifuges B04B; cyclones B04C
• CPC Class Codes: B04C 3/00 Apparatus in which the axial direction of the vortex flow following a screw-thread type line remains unchanged ; Devices in which one of the two discharge ducts returns centrally through the vortex chamber, a reverse-flow vortex being prevented by bulkheads in the central discharge duct combined with other devices B04C9/00
• CPC Class Codes: B04C 3/06 Construction of inlets or outlets to the vortex chamber

Abstract

A compact vortex-stream gas-liquid separator, and a gas-liquid separation system employing it, offers high gas-liquid separation performance with minimal pressure loss. A substantially cylindrical casing (10) is arranged with its axis lying horizontally. The casing has a fluid passage (1) formed therein, has a fluid inlet (2) provided at one end, and has a gas outlet (3) and a liquid outlet (4) provided at the other end so as to constitute as a whole a vortex-stream gas-liquid separator (9). The fluid inlet is arranged along a line tangential to the casing so that the gas-liquid two-phase fluid passes through the fluid passage in the form of a vortex stream. The gas outlet is arranged so as to be coaxial with the casing. This vortex-stream gas-liquid separator and the gas-liquid separation system (30) employing it are used in a clothes dryer or air conditioner to remove water droplets from air.

Claims

1. A vortex-stream gas-liquid separator for separating gas and liquid contained in gas-liquid two-phase fluid, comprising:

a fluid passage having substantially a shape of a column and arranged with a center axis thereof lying substantially horizontally, a fluid inlet provided near a first end surface of the fluid passage so as to introduce the gas-liquid two-phase fluid into the fluid passage in such a way that the gas-liquid two-phase fluid passes through the fluid passage in a form of a vortex stream, a gas outlet provided at a second end surface of the fluid passage substantially coaxially with the fluid passage so as to discharge separated gas, and a liquid outlet provided in a lower portion of the fluid passage between a center and the second end surface of the fluid passage so as to discharge separated liquid.

2. A vortex-stream gas-liquid separator as claimed in claim 1, further comprising a liquid collection reservoir provided below the fluid passage and communicating with the fluid passage through the liquid outlet so as to collect the liquid discharged through the liquid outlet.

3. A vortex-stream gas-liquid separator as claimed in claim 2, wherein the shape and size of the liquid collection reservoir is such that, based on a predetermined amount of the liquid collected therein, a surface of the collected liquid is 10 mm or more away from the liquid outlet.

4. A vortex-stream gas-liquid separator as claimed in claim 2, further comprising a drain outlet provided in a lower portion of the liquid collection reservoir, a float provided inside the liquid collection reservoir so as to float on the liquid collected in the liquid collection reservoir, and a valve coupled to the float so as to open/close the drain outlet by moving together with the float.

5. A vortex-stream gas-liquid separator as claimed in claim 4, wherein the float and the valve are so designed as to keep a surface of the collected liquid 10 mm or more away from the liquid outlet at all times.

6. A vortex-stream gas-liquid separator as claimed in claim 1, wherein the fluid inlet introduces the gas-liquid two-phase fluid in such a way that the gas-liquid two-phase fluid flows into only one of two portions of the fluid passage divided by a plane including the center axis of the fluid passage and substantially parallel to that plane.

7. A vortex-stream gas-liquid separator as claimed in claim 1, wherein the liquid outlet reaches the second end surface of the fluid passage.

8. A vortex-stream gas-liquid separator as claimed in claim 1, further comprising a damming means provided near the liquid outlet so as to prevent liquid that has condensed on an inner circumferential surface of the fluid passage from traveling toward the second end surface of the fluid passage.

9. A vortex-stream gas-liquid separator as claimed in claim 1, further comprising a restricting means provided on the second end surface of the fluid passage so as to prevent liquid from flowing along the second end surface to the gas outlet.

10. A vortex-stream gas-liquid separator as claimed in claim 9, wherein the restricting means is realized as a pipe that at one end communicates with the gas outlet and that at the other end protrudes inward from the second end surface of the fluid passage so as to have an opening inside the fluid passage.

11. A vortex-stream gas-liquid separator as claimed in claim 10, further comprising a partition plate provided so as to extend from an end of the pipe radially outward inside the fluid passage, with at least two thirds of the liquid outlet located between the partition plate and the second end surface of the fluid passage.

12. A vortex-stream gas-liquid separator as claimed in claim 1, wherein the liquid outlet measure between 8 mm and 30 mm, inclusive, along the center axis of the fluid passage.

13. A vortex-stream gas-liquid separator as claimed in claim 1, wherein, as the liquid outlet, a plurality of openings are provided within an area measuring between 8 mm and 30 mm, inclusive, along the center of the fluid passage.

14. A vortex-stream gas-liquid separator as claimed in claim 1, wherein a member that defines an inner circumferential surface of the fluid passage has a resilient wall surface.

16. A gas-liquid separation system comprising a vortex-stream gas-liquid separator as claimed in claim 1, a compressor for compressing air, a heat exchanger for exchanging heat between air fed from the compressor and air fed from the gas outlet of the vortex-stream gas-liquid separator, and an expander for expanding the air fed from the compressor through the heat exchanger and then feeding the thus expanded air to the fluid inlet of the vortex-stream gas-liquid separator,

wherein air in a first, high-humidity, state is converted into air in a second, high-temperature and high-humidity, state by the compressor, then the air in the second state is converted into air in a third, low-temperature and high-humidity, state by the heat exchanger, then the air in the third state is converted into air in a fourth, low-temperature, high-humidity, and water-droplets-containing, state by the expander, then the air in the fourth state is separated into water and air in a fifth, low-temperature, high-humidity, and water-droplets-free, state by the vortex-stream gas-liquid separator, and then the air in the fifth state is converted into air in a sixth, high-temperature and low-humidity, state by the heat exchanger.

15. A vortex-stream gas-liquid separator for separating gas and liquid contained in a gas-liquid two-phase fluid, comprising:

a fluid passage having substantially a shape of a column and arranged with a center axis thereof lying substantially horizontally, a fluid inlet provided near a first end surface of the fluid passage so as to introduce the gas-liquid two-phase fluid into the fluid passage in such a way that the gas-liquid two-phase fluid passes through the fluid passage in a form of a vortex stream, a gas outlet provided at a second end surface of the fluid passage substantially coaxially with the fluid passage so as to discharge separated gas, a liquid outlet provided in a lower portion of the fluid passage about 180 degrees or more around the fluid passage from the fluid inlet in a direction of the vortex stream of the gas-liquid two-phase fluid and having a strip-like shape extending along the center axis of the fluid passage, and a liquid collection reservoir provided below the fluid passage and communication with the fluid passage through the liquid outlet so as to collect the liquid discharged through the liquid outlet.