Autonomous cleaning apparatus and method

• US 6,403,551 B1
• Filed: 11/10/1999
• Issued: 06/11/2002
• Est. Priority Date: 11/10/1999
• Status: Expired due to Term

• Current Assignee: Eco-Bat Technologies Limited (Quexco, Inc.)
• Original Assignee: Eco-Safe, LLC
• Inventors: Caruthers, Eddie Lee Jr.
• Primary Examiner(s): Gupta, Yogendra N.
• Assistant Examiner(s): Webb, Gregory E.
• Application Number:
  US09/437,532
• Time in Patent Office: 944 Days
• Field of Search: 510/218, 510/293, 510/392, 510/224, 510/352, 510/378, 510/428, 510/219, 510/439, 510/476, 134/22.19, 438/471
• US Class Current: 510/459
• CPC Class Codes: B01F 2101/24 Mixing of ingredients for cleaning compositions
• CPC Class Codes: B01F 2101/4505 Mixing ingredients comprising detergents, soaps, for washing, e.g. washing machines
• CPC Class Codes: B01F 25/316 with containers for additional components fixed to the conduit
• CPC Class Codes: C11D 11/0094 Process for making liquid detergent compositions, e.g. slurries, pastes or gels
• CPC Class Codes: C11D 2111/12 Soft surfaces, e.g. textile
• CPC Class Codes: C11D 3/0052 Gas evolving or heat producing compositions
• CPC Class Codes: C11D 3/044 Hydroxides or bases
• CPC Class Codes: C11D 3/08 Silicates
• CPC Class Codes: C11D 3/10 Carbonates ; Bicarbonates
• CPC Class Codes: C11D 3/128 Aluminium silicates, e.g. zeolites C11D3/1253 takes precedence

Abstract

An apparatus, method, and composition provide a long-term, solid cartridge made of cleaning cleaning agents mixed at an equilibrium concentration with a solubility limiting agent for controlling an equilibrium concentration of the composition in a solvent, such as water, for example. In use, the cleaning agents are dissolved only to a predetermined concentration needed for a single dose of a cleaning appliance, such as a clothes washing machine, for example. The apparatus may be configured to cyclically expose the solid cartridge to the solvent. A dosing amount of the solvent dissolves a pre-determined concentration of cleaning agents, controlled by the solubility limiting agent. The apparatus discharges the dose of cleaning agent to a cleaning appliance, and readies itself again by dissolving a dose of cleaning agent from a surface of the solid cartridge into the solvent. An azeotrope of sodium bicarbonate with amorphous silica provides the cleaning agent and solubility control, with additional sodium sesquicarbonate for alkalinity control and zeolite for scavenging hard water ions. The putty-like mixture may be cast, cured, and cooled to form a solid, monolithic charge in a desirable shape for controlling surface area.

Claims

1. A method for making a cleaning composition, the method comprising the steps of:

providing a solvent;

providing a gas-releasing agent;

providing a solubility control agent, wherein the solubility control agent is amorphous silica;

providing an alkalinity agent;

applying energy;

mixing the solvent and agents;

testing for an equilibrium concentration;

cooling; and

curing.

2. The method of claim 1, further comprising providing a water softening agent.

3. The method of claim 1, wherein the solvent is water.

4. The method of claim 3, wherein the water has a concentration in the mixture of from about 1% to about 50% by weight.

5. The method of claim 1, wherein the gas-releasing agent is sodium bicarbonate.

6. The method of claim 5, wherein the sodium bicarbonate has a concentration in the mixture of from about 1% to about 10% by weight.

7. The method of claim 1, wherein the gas-releasing agent is a carbonate of sodium.

8. The method of claim 7, wherein the gas releasing agent is sodium sesquicarbonate in a concentration in the mixture of from about 5% to about 50% by weight.

9. The method of claim 1, wherein the amorphous silica has a concentration in the mixture of from about 5% to about 35% by weight.

10. The method of claim 1, wherein the alkalinity agent is sodium sesquicarbonate.

12. The method of claim 1, wherein the water softener is natural zeolite.

13. The method of claim 12 wherein the natural zeolite has a concentration in the mixture of from about 1% to about 20% by weight.

14. The method of claim 1, wherein the energy heats the mixture to a temperature of approximately 230 degrees Fahrenheit.

15. The method of claim 1, wherein the mixture is cooled to ambient temperature.

16. The method of claim 1, wherein the curing step takes place within a curing vessel.

17. The method of claim 16, wherein the curing vessel is a mold for forming the composition into a mass having an annular cross section.

11. The method of claim wherein the sodium sesquicarbonate has a concentration in the mixture of from about 1% to about 10%by weight.