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Process and circuit for testing a solder joint for faults

  • US 6,404,206 B1
  • Filed: 11/04/1999
  • Issued: 06/11/2002
  • Est. Priority Date: 05/05/1997
  • Status: Expired due to Fees
First Claim
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1. A process for selecting at least one measuring parameter for testing a solder joint (SJ) for freedom from faults by means of X-rays,where the solder joint (SJ) is arranged on a substrate (BOARD), where a fault-free solder joint (SJG) has solder material (SM), where the solder material (SM) of said fault-free solder joint (SJG) is electrically connected to a contact element (PIN) of a component (CMP), and where the solder joint (SJ) is assigned to a predefinable solder-joint type as a function of a shape of the contact element (PIN) in the region of the solder joint (SJ), said process comprising the following steps:

  • before the solder joint (SJ) is tested, for each measuring parameter in a first number (m) of measuring parameters (PARi, i=1 . . . m) which characterize physical attributes of a solder joint, determining at least one of a lower range limiting value (LVDFAi) and an upper range limiting value (UVDFAi) of a fault actual-value range (DFAi) specific to a measuring parameter, a comparatively large fault in the solder joint (SJ) or a comparatively small fault in the solder joint (SJ) corresponding to the lower range limiting value (LVDFAi), a comparatively small fault in the solder joint (SJ) or a comparatively large fault in the solder joint (SJ) corresponding to the upper range limiting value (UVDFAi), the measuring parameters (PARi) in each case describing one of topography and internal structure of a second number (n) of fault-free reference solder joints (SJGREFj, j=1 . . . n), whereby at least one of m lower range limiting values (LVDFAi) and m upper range limiting values (UVDFAi) of fault actual-value ranges (DFAi) specific to a measuring parameter are determined;

    before the solder joint (SJ) is tested, for each measuring parameter in the first number (m) of measuring parameters (PARi), ascertaining a measuring parameter value (PARiVALSJBREF) specific to a reference solder joint, for at least one faulty reference solder joint (SJBREF) of a type identical to the fault-free reference solder joint, so that at least m measuring parameter values (PARiVALSJBREF) specific to reference solder joints are ascertained for the m measuring parameters (PARi) for the at least one faulty reference solder joint (SJBREF);

    before the solder joint (SJ) is tested, for each of the m measuring parameter values (PARiVALSJBREF), specific to a reference solder joint, of the faulty reference solder joints (SJBREF) determining its mathematical relationship, comprising one of a difference and a ratio, to one of the lower range limiting value (LVDFAi) and the upper range limiting value (UVDFAi) of the fault actual-value range (DFAi) specific to a measuring parameter;

    during testing of a solder joint (SJ), identifying a measuring parameter value (PAR1VALSJ) of a first measuring parameter (PAR1) for which the measuring parameter value (PAR1VALSJBREF), specific to a reference solder joint, of the at least one faulty reference solder joint (SJBREF) is one of closest to and furthest from the lower range limiting value (LVDFA1) of the fault actual-value range (DFA1) specific to a measuring parameter, as compared with other fault actual-value ranges (DFA2, . . . , DFAm) specific to a measuring or for which the measuring parameter value (PAR1VALSJBREF), specific to a reference solder joint, of the at least one faulty reference solder joint (SJBREF) is one of furthest from and closest to the upper range limiting value (UVDFA1) of the fault actual-value range (DFA1) specific to a measuring parameter, as compared with fault actual-value ranges (DFA2, . . . , DFAm) specific to a measuring parameter.

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