Piezoelectric energy harvester and method

• US 6,407,484 B1
• Filed: 09/29/2000
• Issued: 06/18/2002
• Est. Priority Date: 09/29/2000
• Status: Active Grant

• Current Assignee: Teledyne Scientific & Imaging, LLC (Teledyne Technologies Incorporated)
• Original Assignee: Rock Well Technology AS
• Inventors: Oliver, John R., Moffatt, Alex P., Nelson, Jeffrey Glenn, Neurgaonkar, Ratnakar R., Khoshnevisan, Mohsen
• Primary Examiner(s): Ramirez, Nestor
• Assistant Examiner(s): MEDLEY, PETER M
• Application Number:
  US09/676,137
• Time in Patent Office: 627 Days
• Field of Search: 310/339, 310/338
• US Class Current: 310/339
• CPC Class Codes: H02N 2/18 producing electrical output from mechanical input, e.g. generators for measurement devices G01
• CPC Class Codes: H02N 2/186 Vibration harvesters

Abstract

A self contained device for harvesting electrical energy from linear and rotary motion has a sensor with amplifiers for tensile stretching of a piezoelectric body with magnification of the applied force. The piezoelectric body is a monolithic plate with surface electrodes covering its top and bottom surfaces.

Claims

1. An energy harvesting device comprising:

a sensor, comprising;

a piezoelectric body having a longitudinal direction; and

a force amplifier connected to translate an applied force perpendicular to the longitudinal direction to a tensile stress of said body parallel to its longitudinal direction, thereby inducing said body to generate a voltage; and

a reciprocable mass disposed to apply a force, having at least a component that is perpendicular to said longitudinal direction, to said force amplifier.

2. The energy harvesting device of claim 1, wherein said piezoelectric body comprises a plate having major top and bottom opposite surfaces, and said tensile stress is parallel to said surfaces.

3. The energy harvesting device of claim 2, further comprising sheet electrodes on said plate'"'"'s major surfaces which cover substantially the entire surfaces, said force amplifier being connected to opposite ends of at least one of said electrodes.

4. The energy harvesting device of claim 2, wherein said force amplifier comprises a translation member having an elevated center and opposite ends that are coupled to said plate to apply said tensile stress in response to a force applied to the center perpendicular to the plate.

5. The energy harvester device of claim 4, further comprising sheet electrodes on said plate'"'"'s major surfaces wherein said translation member is coupled to said plate through one of said electrodes.

6. The energy harvesting device of claim 4, said force amplifier being disposed on one side of said plate, further comprising a second force amplifier coupled to said plate on the plate'"'"'s opposite side.

7. The energy. harvesting device of claim 1, further comprising a plurality of said sensors arranged in series for receiving said force.

8. The energy harvesting device of claim 1, further comprising a plurality of said sensors arranged in parallel for receiving said force.

9. The energy harvesting device of claim 1, wherein said mass applies said force to said force amplifier in response to relative movement between said mass and said sensor.

10. The energy harvesting device of claim 1, wherein said piezoelectric body is monolithic and uniform.

11. The energy harvesting device of claim 1, further comprising a housing which retains said sensor and mass.

12. The energy harvesting device of claim 11, wherein alternating motion of said housing causes said mass to apply said force to said force amplifiers.

13. The energy harvesting device of claim 1, further comprising at least one additional sensor wherein said mass is positioned between said sensors to apply a force to said sensors alternately when said mass reciprocates.

14. The energy harvesting device of claim 13, wherein said sensors are coaxial.

15. The energy harvesting device of claim 13, further comprising a housing wherein said mass reciprocates between opposed force amplifiers of said sensors, and said housing is rotatable to cause said mass to reciprocate between said force amplifiers.

16. The energy harvesting device of claim 13, comprising two pairs of said sensors, with the sensors of each pair positioned on opposite sides of said mass along an axis that is angled to the axis of the other pair, and said mass is retained by said housing to reciprocate along both of said axes.

17. The energy harvesting device of claim 1, further comprising at least one additional sensor wherein said mass is held by a carrier that is positioned between said sensors to apply a force to said sensors alternately when said mass reciprocates.

18. The energy harvesting device of claim 17, said carrier comprising a lever arm that reciprocates between said sensors and carries said mass.

19. The energy harvesting device of claim 18, wherein the position of said mass along said lever arm is adjustable to adjust the resonant frequency of the lever arm.

20. The energy harvesting device of claim 18, further comprising a housing, wherein said housing is rotatable to cause said lever arm to reciprocate between said force amplifiers.

21. The energy harvesting device of claim 18, comprising first and second pairs of said sensors, wherein said lever arm rotates about an axis that is approximately centrally located between said first and second pairs, such that the lever arm imparts an alternating force to the sensors of each pair.

22. The energy harvesting device of claim 18, comprising two pairs of said sensors, with the sensors of each pair positioned on opposite sides of said lever arm along an axis that is angled to the axis of the other pair, and said lever arm reciprocates along both of said axes.

23. An energy harvesting device comprising:

a sensor, comprising;

a piezoelectric body having a longitudinal direction; and

a force amplifier connected to translate an applied force perpendicular to the longitudinal direction to a tensile stress of said body parallel to its longitudinal direction, thereby inducing said body to generate a voltage; and

a lever arm disposed to apply a force, having at least a component that is perpendicular to said longitudinal direction, to said force amplifier.

24. An energy harvesting device comprising:

a sensor, comprising;

a piezoelectric body having a longitudinal direction; and

a force amplifier connected to translate an applied force perpendicular to the longitudinal direction to a tensile stress of said body parallel to its longitudinal direction, thereby inducing said body to generate a voltage; and

a rotating shaft disposed to apply a force, having at least a component that is perpendicular to said longitudinal direction, to said force amplifier.

26. The energy harvesting device of claim 24, wherein said shaft applies a pulsating force to said force amplifier.

27. The energy harvesting device of claim 26, wherein said shaft has an octagonal geometry for imparting said pulsating force.

28. The energy harvesting device of claim 27, comprising four of said sensors surrounding said shaft, such that said shaft is centered about said sensors.

25. The energy harvesting device of clam 24, further comprising at least one additional sensor, wherein said shaft is positioned between the sensors to apply a force to the sensors when the shaft rotates.

29. An energy generating system comprising:

a machine including a component having a motion;

an energy harvesting device mechanically coupled to said component for harvesting its motion to create electrical energy, said energy harvesting device comprising;

at least one sensor, said sensor comprising;

a piezoelectric body having a longitudinal direction; and

a force amplifier connected to translate an applied force perpendicular to the longitudinal direction to a tensile stress of said body parallel to its longitudinal direction, thereby inducing said body to generate a voltage;

a reciprocable mass disposed to apply a force, having at least a component that is perpendicular to said longitudinal direction, to said force amplifier; and

a housing mechanically coupled to said component of the machine, for retaining said mass and sensor, wherein said motion of said component causes the mass to impart said force.

30. The energy generating system of claim 29, wherein said component is capable of alternating motion, wherein said alternating motion is harvested by said energy harvesting device.

31. The energy generating system of claim 30, wherein said alternating motion is rotational.

32. The energy generating system of claim 29, wherein said electrical energy is utilized by the machine.

33. The energy generating system of claim 29, wherein said electrical energy is used to send a radio frequency signal.

34. The energy generating system of claim 33, wherein said radio frequency signal is used to indicate the operating status of said machine.

35. The energy generating system of claim 29, wherein said mass and sensor are in relative motion with respect to each other, said relative motion being caused by the motion of said component.

36. An energy generating system comprising:

a machine including a component capable of reciprocating motion;

an energy harvesting device mechanically coupled to said component for harvesting its reciprocating motion to create electrical energy and for detecting the frequency of said motion, said energy harvesting device comprising;

at least one sensor, said sensor comprising;

a piezoelectric body having a longitudinal direction; and

a force amplifier connected to translate an applied force perpendicular to the longitudinal direction to a tensile stress of said body parallel to its longitudinal direction, thereby inducing said body to generate a voltage;

a reciprocable mass disposed to apply a force, having at least a component that is perpendicular to said longitudinal direction, to said force amplifier; and

a housing mechanically coupled to said component of the machine, for retaining said mass and sensor, wherein said motion of said component causes the mass to impart said force.

37. The energy generating system of claim 36, wherein said mass is held by a lever arm.

38. The energy generating system of claim 37, wherein said electrical energy is used to send a radio frequency signal to indicate the operating status of said machine.