Electromagnetic load control apparatus having variable drive-starting energy supply

• US 6,407,593 B1
• Filed: 06/13/2000
• Issued: 06/18/2002
• Est. Priority Date: 06/30/1999
• Status: Active Grant

• Current Assignee: DENSO Corporation
• Original Assignee: DENSO Corporation
• Inventors: Kawamoto, Satoru, Maeda, Shinichi
• Primary Examiner(s): Tran, Toan
• Assistant Examiner(s): TRA, ANH QUAN
• Application Number:
  US09/593,093
• Time in Patent Office: 735 Days
• Field of Search: 327/110, 327/108, 327/300, 327/304, 327/589, 327/536, 327/537, 307/140, 361/160, 361/154, 361/155, 361/156, 361/191
• US Class Current: 327/110
• CPC Class Codes: F02D 2041/2006 by using a boost capacitor
• CPC Class Codes: F02D 2041/2058 using information of the actual current value
• CPC Class Codes: F02D 2200/503 Battery correction, i.e. corrections as a function of the state of the battery, its output or its type
• CPC Class Codes: F02D 41/20 Output circuits, e.g. for controlling currents in command coils
• CPC Class Codes: H01F 7/1816 making use of an energy accumulator for relays H01H47/043

Abstract

In an electromagnetic injector control apparatus for an engine, a capacitor is connected to a power supply and a solenoid of an injector for accumulating electric charge at a voltage higher than that of the power supply. A driving circuit controls transistors to supply energy from the power supply to the solenoid during an operation period of the solenoid. The driving circuit also controls a transistor so that a timing to start supplying the accumulated energy from the capacitor to the solenoid is delayed from a timing to start the operation of the solenoid as the voltage of the capacitor increases. Thus, the accumulated energy is used to speed up the operating response of the solenoid. The supply of the accumulated energy to the solenoid is stopped when a current flowing in the solenoid reaches a predetermined cut-off level. The capacitor is set to retain an offset of at least a predetermined quantity to be left therein when energy of a counter-electromotive force of the solenoid is recovered at the end of operation of the solenoid.

Claims

1. An electrical load control apparatus comprising:

an electrical load;

energy accumulation means connected to the electrical load for accumulating energy to be supplied to the electrical load; and

control means for driving the electrical load by using energy accumulated in the energy accumulation means,

wherein the control means detects a voltage of the energy accumulation means at the time of starting to drive the electrical load, and controls a current flowing in the electrical load in accordance with the detected voltage, the current being for operating the electrical load; and

the control means delays more a timing to start supplying the accumulated energy from a timing of starting an operation of the electrical load, as the detected voltage increases.

2. An electrical load control apparatus comprising:

an electrical load;

energy accumulation means connected to the electrical load for accumulating energy to be supplied to the electrical load; and

control means for driving the electrical load by using energy accumulated in the energy accumulation means,

wherein the control means detects a voltage of the energy accumulation means at the time of starting to drive the electrical load, and controls a current flowing in the electrical load in accordance with the detected voltage; and

the control means supplies energy of a vehicle-mounted power supply to the electrical load during an operation period of the electrical load by using first energy supplying means, and supplies the accumulated energy for speeding up an operating response of the electrical load to the electrical load at a timing variable with the detected voltage of the energy accumulation means by using second energy supplying means.

3. The control apparatus as in claim 2, wherein:

the control means starts supplying the accumulated energy to the electrical load at a start of an operation period of the electrical load and stops supplying the accumulated energy as the detected current flowing through the electrical load reaches a predetermined level; and

the predetermined level is set higher, as the detected voltage increases.

4. The control apparatus as in claim 3, wherein:

the control means stops supplying the accumulated energy to the electrical load after a fixed period of time has lapsed from the start of supplying the accumulated energy.

5. The control apparatus as in claim 2, wherein:

the control means executes a constant current supply from the power supply to the electrical load after stopping supplying the accumulated energy from the energy accumulation means to the electrical load.

6. The control apparatus as in claim 2, wherein:

the control means determines the variable timing in accordance with a voltage of the power supply, and advances a timing of operation of the electrical load as the detected voltage of the power supply decreases.

7. The control apparatus as in claim 2, further comprising:

voltage raising means for raising the voltage of the energy accumulation means to be higher than the voltage of the power supply.

8. The control apparatus as in claim 2, further comprising:

energy recovery means for recovering a fly-back energy which is generated at the time of cutting off the current flowing in the electrical load into the energy accumulation means.

9. The control apparatus as in claim 2, wherein the control means includes:

a ramp voltage generator for generating a ramp voltage in response to each starting of driving the electrical load, the ramp voltage varying at a fixed rate irrespective of the voltage of the power supply;

a comparator for comparing the ramp voltage with the detected voltage of the energy accumulation means thereby to control the second energy supplying means.

10. The control apparatus as in claim 2, wherein the control means includes:

a ramp voltage generator for generating a ramp voltage in response to each starting of driving the electrical load, the ramp voltage varying at a rate variable with the voltage of the power supply;

a comparator for comparing the ramp voltage with the detected voltage of the energy accumulation means thereby to control the second energy supplying means.

11. An electrical load control apparatus comprising:

an electrical load;

energy accumulation means connected to the electrical load for accumulating energy to be supplied to the electrical load; and

control means for driving the electrical load by using energy accumulated in the energy accumulation means,

wherein the control means detects a voltage of the energy accumulation means at the time of starting to drive the electrical load, and controls a current flowing in the electrical load in accordance with the detected voltage; and

said control apparatus further comprising;

recovery means for recovering into the energy accumulation means energy of a counter-electromotive force of the electrical load generated when the current flowing in the electromotive load is cut off,

wherein the electrical load includes a solenoid which opens and closes a valve body of a fuel injector, and the energy accumulation means is set to retain an offset of at least a predetermined quantity when the energy of the counter-electromotive force is recovered so that a valve closing time may be maintained constant, and

wherein the offset is set to correspond to an amount of the energy produced when a voltage of more than 50 volts is applied.

12. An electrical load control apparatus comprising:

an electrical load;

energy accumulation means connected to the electrical load for accumulating energy to be supplied to the electrical load; and

control means for driving the electrical load by using energy accumulated in the energy accumulation means,

wherein the control means detects a voltage of the energy accumulation means at the time of starting to drive the electrical load, and controls a current flowing in the electrical load in accordance with the detected voltage;

the electrical load includes a plurality of solenoids of injectors for supplying fuel to an engine;

the injectors being grouped into different groups so that the injectors in each group do not operate at the same time;

the energy accumulation means includes a plurality of capacitors which are connected to the groups of the injectors, respectively, each capacitor being sized to have the accumulated energy sufficient to operate each solenoid at least twice; and

the control means drives the solenoids by using the accumulated energy of corresponding one of the capacitors.

13. An electrical load control apparatus comprising:

an electrical load;

energy accumulation means connected to the electrical load for accumulating energy to be supplied to the electrical load;

current detection means for detecting a current flowing in the electrical load;

control means for driving the electrical load by using energy accumulated in the energy accumulation means,

wherein the control means stops a supply of the accumulated energy to the electrical load in accordance with the detected current.

16. The control apparatus as in claim 13, further comprising:

voltage raising means for raising the voltage of the energy accumulation means to be higher than a fixed voltage of a power supply.

18. The control apparatus as in claim 13, wherein:

the control means detects a voltage of the energy accumulation means at the time of starting to drive the electrical load, and controls the current flowing in the electrical load in accordance with the detected voltage.

22. The control apparatus as in claim 13, wherein said energy accumulation means includes a capacitor.

23. The control apparatus as in claim 13, wherein the control means starts to supply energy of a vehicle-mounted power supply and the energy accumulation means to the electrical load at the same time, and maintains a supply of the energy of the vehicle-mounted power supply for an operation period of the electrical load even after the supply of energy from the energy accumulation means is stopped.

14. An electrical load control apparatus comprising:

an electrical load;

energy accumulation means connected to the electrical load for accumulating energy to be supplied to the electrical load;

current detection means for detecting a current flowing in the electrical load;

control means for driving the electrical load by using energy accumulated in the energy accumulation means,

wherein the control means stops a supply of the accumulated energy to the electrical load in accordance with the detected current; and

said control apparatus further comprising;

recovery means for recovering into the energy accumulation means energy of a counter-electromotive force which is generated when the current flowing in the electrical load is cut off.

15. The control apparatus as in claim 14, wherein:

the electrical load includes a solenoid which opens and closes a valve body of a fuel injector; and

the energy accumulation means is set to retain an offset of at least a predetermined quantity when the energy of the counter-electromotive force is recovered;

the offset is determined to maintain a valve closing time of the injector at a fixed time irrespective of the accumulated energy of the energy accumulation means.

17. An electrical load control apparatus comprising:

an electrical load;

energy accumulation means connected to the electrical load for accumulating energy to be supplied to the electrical load;

current detection means for detecting a current flowing in the electrical load;

control means for driving the electrical load by using energy accumulated in the energy accumulation means,

wherein the control means stops a supply of the accumulated energy to the electrical load in accordance with the detected current;

the electrical load includes a plurality of solenoids of injectors for supplying fuel to an engine;

the injectors are grouped into different groups so that the injectors in each group do not operate at the same time;

the energy accumulation means includes a plurality of capacitors which are connected to the groups of the injectors, respectively, each capacitor being sized to have the accumulated energy sufficient to operate each solenoid at least twice; and

the control means drives the solenoids by using the accumulated energy of corresponding one of the capacitors.

19. An electrical load control apparatus comprising:

an electrical load;

energy accumulation means connected to the electrical load for accumulating energy to be supplied to the electrical load;

current detection means for detecting a current flowing in the electrical load;

control means for driving the electrical load by using energy accumulated in the energy accumulation means,

wherein the control means stops a supply of the accumulated energy to the electrical load in accordance with the detected current;

the control means detects a voltage of the energy accumulation means at the time of starting to drive the electrical load, and controls the current flowing in the electrical load in accordance with the detected voltage; and

the control means delays more a timing to start supplying the accumulated energy from a timing of starting an operation of the electrical load, as the detected voltage increases.

20. An electrical load control apparatus comprising:

an electrical load;

energy accumulation means connected to the electrical load for accumulating energy to be supplied to the electrical load; and

control means for driving the electrical load by using energy accumulated in the energy accumulation means,

wherein the control means detects a voltage of the energy accumulation means at the time of starting to drive the electrical load, and controls a current flowing in the electrical load in accordance with the detected voltage;

the energy accumulation means includes a capacitor being sized to have the accumulated energy sufficient to operate the electrical load at least twice; and

the control means drives the load by using the accumulated energy of corresponding one of the capacitor.

21. An electrical load control apparatus comprising:

an electrical load;

energy accumulation means connected to the electrical load for accumulating energy to be supplied to the electrical load;

current detection means for detecting a current flowing in the electrical load;

control means for driving the electrical load by using energy accumulated in the energy accumulation means,

wherein the control means stops a supply of the accumulated energy to the electrical load in accordance with the detected current;

the energy accumulation means includes a capacitor being sized to have the accumulated energy sufficient to operate the electrical load at least twice; and

the control means drives the load by using the accumulated energy of corresponding one of the capacitor.

24. A electrical load control apparatus comprising:

an electrical load;

an energy accumulator connected to the electrical load for accumulating energy to be supplied to the electrical load; and

a controller for driving the electrical load by using energy accumulated in the energy accumulator,

wherein the controller detects a voltage of the energy accumulator at the time of starting to drive the electrical load, and controls a current flowing in the electrical load in accordance with the detetced voltage; and

the controller delays more a timing to start supplying the accumulated energy from a timing of starting an operation of the electrical load as the detected voltage increases, and supplies the accumulated energy to the electrical load for speeding up an operating response of the electrical load at a timing variable with the detected voltage of the energy accumulator.

25. The control apparatus as in claim 24, wherein:

the controller supplies energy of a vehicle-mounted power supply to the electrical load by using a first energy supply, and supplies the accumulated energy for speeding up the operating response of the electrical load by using a second energy supply.

26. The control apparatus as in claim 24, wherein:

the controller starts supplying the accumulated energy to the electrical load at a start of an operation period of the electrical load and stops supplying the accumulated energy as the detected current flowing through the electrical load reaches a predetermined level; and

the predetermined level is set higher as the detected voltage increases.

27. The control apparatus as in claim 26, wherein:

the controller stops supplying the accumulated energy to the electrical load after a fixed period of time has lapsed from the start of supplying the accumulated energy.

28. The control apparatus as in claim 25, wherein:

the controller executes a constant current supply from the power supply to the electrical load after stopping supplying the accumulated energy from the energy accumulator to the electrical load.

29. The control apparatus as in claim 24, wherein:

the controller determines the variable timing in accordance with a voltage of the power supply, and advances a timing of operation of the electrical load as the detected voltage of the power supply increases.

30. The control apparatus as in claim 24, further comprising:

voltage raiser for raising the voltage of the energy accumulator to be higher than the voltage of the power supply.

31. The control apparatus as in claim 24, further comprising:

energy recovery circuit for recovering a fly-back energy which is generated at the time of cutting off the current flowing in the electrical load into the energy accumulator.

32. The control apparatus as in claim 24, wherein the controller includes:

a ramp voltage generator for generating a ramp voltage in response to each starting of driving the electrical load, the ramp voltage varying at a fixed rate irrespective of the voltage of the power supply; and

a comparator for comparing the ramp voltage with the detached voltage of the energy accumulator thereby to control a second energy supply.

33. The control apparatus as in claim 24, wherein the controller includes:

a ramp voltage generator for generating a ramp voltage in response to each starting of driving the electrical load, the ramp voltage varying at a rate variable with the voltage of the power supply; and

a comparator for comparing the ramp voltage with the detected voltage of the energy accumulator thereby to control a second energy supply.

34. The control apparatus as in claim 24, further comprising:

recovery circuit for recovering into the energy accumulator energy of a counter-electromotive force of the electrical load generated when the current flowing in the electromotive load is cut off;

wherein the electrical load includes a solenoid which opens and closes a valve body of a fuel injector, and the energy accumulator is set to retain an offset of at least a predetermined quanity when the energy of the counter-electromotive force is recovered so that a valve closing time may be maintained constant; and

wherein the offset is set to correspond to an amount of the energy produced when a voltage of more than 50 volts is applied.

35. The control apparatus as in claim 24, wherein:

the electrical load includes a plurality of solenoids of injectors for supplying fuel to an engine;

the injectors being grouped into different groups so that the injectors in each group do not operate at the same time;

the energy accumulator includes a plurality of capacitors which are connected to the groups of the injectors, respectively, each capacitor being sized to have the accumulated energy sufficient to operate each solenoid at least twice; and

the controller drives the solenoids by using the accumulated energy of corresponding one of the capacitors.

36. An electrical load control apparatus comprising:

an electrical load;

an energy accumulator connected to the electrical load for accumulating energy to be supplied to the electrical load; and

a controller for driving the electrical load by using energy accumulated in the energy accumulator;

wherein the controller detects a voltage of the energy accumulator at the time of starting to drive the electrical load, and controls a current flowing in the electrical load in accordance with the detected voltage;

the controller delays more a timing to start supplying the accumulated energy from a timing of starting an operation of the electrical load, as the detected voltage increases;

the controller starts supplying the accumulated energy to the electrical load at a start of an operation period of the electrical load and stops supplying the accumulated energy as the detached current flowing through the electrical load reaches a perdetermined level; and

the predetermined level is set higher as the detected voltage increases.

37. The control apparatus as in claim 36, wherein:

the controller stops supplying the accumulated energy to the electrical load after a fixed period of time has lapsed from start supplying the accumulated energy.

38. The control apparatus as in claim 36, wherein:

the controller executes a constant current supply from the power supply to the electrical load after stopping supplying the accumulated energy from the energy accumulator to the electrical load.

39. The control apparatus as in claim 36, further comprising:

voltage raiser for raising the voltage of the energy accumulator to be higher than the voltage of the power supply.

40. The control apparatus as in claim 36, further comprising:

energy recovery circuit for recovering a fly-back energy which is generated at the time of cutting off the current flowing in the electrical load into the energy accumulator.

41. The control apparatus as in claim 36, wherein the controller includes:

a ramp voltage generator for generating a ramp voltage in response to each starting of driving the electrical load, the ramp voltage varying at a fixed rate irrespective of the voltage of the power supply; and

a comparator for comparing the ramp voltage with the detached voltage of the energy accumulator thereby to control a second energy supply.

42. The control apparatus as in claim 36, wherein the controller includes:

a ramp voltage generator for generating a ramp voltage in response to each starting of driving the electrical load, the ramp voltage varying at a rate variable with the voltage of the power supply; and

a comparator for comparing the ramp voltage with the detected voltage of the energy accumulator thereby to control a second energy supply.

43. The control apparatus as in claim 36, further comprising:

recovery circuit for recovering into the energy accumulator energy of a counter-electromotive force of the electrical load generated when the current flowing in the electromotive load is cut off,

wherein the electrical load includes a solenoid which opens and closes a valve body of a fuel injector, and the energy accumulator is set to retain an offset of at least a predetermined quantity when the energy of the counter-electromotive force is recovered so that a valve closing time may be maintained constant; and

wherein the offset is set to correspond to an amount of the energy produced when a voltage of more than 50 volts is applied.

44. The control apparatus as in claim 36, wherein:

the electrical load includes a plurality of solenoids of injectors for supplying fuel to an engine;

the injectors being grouped into different groups so that the injectors in each group do not operate at the same time;

the energy accumulator includes a plurality of capacitors which are connected to the groups of the injectors, respectively, each capacitor being sized to have the accumulated energy sufficient to operate each solenoid at least twice; and

the controller drives the solenoids by using the accumulated energy of corresponding one of the capacitors.

45. An electrical load control apparatus comprising:

an electrical load;

an energy accumulator connected to the electrical load for accumulating energy to be supplied to the electrical load;

a current detector for detecting a current flowing in the electrical load;

a controller for driving the electrical load by using energy accumulated in the energy accumulator;

recovery circuit for recovering into the energy accumulator energy of a counter-electromotive force which is generated when the current flowing in the electrical load is cut off;

wherein the electrical load includes a solenoid which opens and closes a valve body of a fuel injector;

the energy accumulator is set to retain an offset of at least a predetermined quantity when the energy of the counter-electromotive force is recovered; and

the offset is determined to maintain a valve closing time of the injector at a fixed time irrespective of the accumulated energy of the energy accumulator.

46. The control apparatus as in claim 45, wherein the controller stops a supply of the accumulated energy to the electrical load in accordance with the detected current.

47. The control apparatus as in claim 45, further comprising:

a voltage raiser for raising the voltage of the energy accumulator to be higher than a fixed voltage of power supply.

48. The control apparatus as in claim 45, wherein:

the electrical load includes a plurality of solenoids of injectors for supplying fuel to an engine;

the injectors are grouped into different groups so that the injectors in each group do not operate at the same time;

the energy accumulator includes a plurality of capacitors which are connected to the groups of the injectors, respectively, each capacitor being sized to have the accumulated energy sufficient to operate each solenoid at least twice; and

the controller drives the solenoids by using the accumulated energy of corresponding one of the capacitors.

49. The control apparatus as in claim 45, wherein:

the controller detects a voltage of the energy accumulator at the time of starting to drive the electrical load, and controls the current flowing in the electrical load in accordance with the detached voltage.

50. The control apparatus as in claim 49, wherein:

the controller delays more a timing to start supplying the accumulated energy from a timing of starting operation of the electrical load, as detected voltage increases.

51. The control apparatus as in claim 45, wherein:

the energy accumulator includes a capacitor being sized to have the accumulated energy sufficient to operate the electrical load at least twice; and

the controller drives the load by using the accumulated energy of corresponding one of the capacitor.