Array substrate having color filter for liquid crystal display device and method of manufacturing the same

• US 6,407,782 B1
• Filed: 11/15/2000
• Issued: 06/18/2002
• Est. Priority Date: 11/15/1999
• Status: Expired due to Term

• Current Assignee: LG Display Co., Ltd.
• Original Assignee: LG Philips LCD Company Limited (LG Display Co., Ltd.)
• Inventors: Kim, Woong-Kwon
• Primary Examiner(s): Sikes, William L.
• Assistant Examiner(s): Nguyen, Hoan C.
• Application Number:
  US09/712,193
• Time in Patent Office: 580 Days
• Field of Search: 349/41, 349/42, 349/43, 349/78, 349/106, 349/59, 349/97, 349/104
• US Class Current: 349/106
• CPC Class Codes: G02F 1/133516 Methods for their manufacture, e.g. printing, electro-deposition or photolithography
• CPC Class Codes: G02F 1/136227 Through-hole connection of the pixel electrode to the active element through an insulation layer

Abstract

Disclosed is a method of fabricating array substrates (and the resulting substrates themselves) for use in a liquid crystal display device, one such method including: forming a gate line having a gate electrode on a substrate; forming a color filter layer on the substrate, the color filter layer being spaced apart; forming an insulating layer; forming a semiconductor layer and an ohmic contact layer; forming a data line crossing the gate line; forming source and drain electrodes on the active layer to produce an intermediate structure; forming a protecting layer of transparent insulating material on the intermediate structure; and forming a pixel electrode on the protecting layer while contacting the drain electrode through the drain contact hole. Some processing steps can be eliminated by using the gate and date lines as the black matrix. Having the insulation layer between data line and pixel electrode include BCB can reduce the parasitic capacitance between them.

Claims

1. A method of fabricating an array substrate for use in a liquid crystal display device that produces an arrangement wherein gate and data lines are located such that a need for separate black matrix elements is eliminated, the method comprising:

forming a gate line having a gate electrode on a substrate;

forming a color filter layer on the substrate, the color filter layer spaced apart from the gate line;

forming a first insulating layer on the color filter layer and the gate line;

forming a semiconductor layer and an ohmic contact layer sequentially on the gate electrode;

forming a data line crossing the gate line;

forming source and drain electrodes on the ohmic contact layer;

wherein the formation of the data line and source and drain electrodes complete an intermediate structure;

forming a protecting layer of transparent insulating material on the intermediate structure, the protecting layer having a drain contact hole at a corresponding position of the drain electrode; and

forming a pixel electrode on the protecting layer that contacts the drain electrode through the drain contact hole.

2. The method of claim 1, wherein the transparent insulating material is benzocyclobutene.

3. A method of fabricating an array substrate for an LCD device, the method comprising:

forming a light shielding layer having a shape of an island on a substrate;

forming a buffer layer on the substrate and the light shielding layer;

forming an active layer sequentially on the buffer layer over the light shielding layer, the active layer having an island shape;

forming a first insulating layer on the active layer and the buffer layer;

forming a gate electrode on the first insulating layer;

forming a color filter spaced apart from the gate electrode on the same plane as the gate electrode to complete an intermediate structure;

forming a gate insulating layer of transparent insulating material on the intermediate structure, the gate insulating layer having first and second contact holes;

forming the source and drain electrodes on the protecting layer, the source and drain electrodes connecting to the active layer via the first and second contact holes, respectively;

forming a protecting layer of transparent insulating material on the source and drain electrodes, the protecting layer having a drain contact hole exposing the drain electrode; and

forming a pixel electrode on the protecting layer, the pixel electrode connecting to the drain electrode through the drain contact hole.

4. The method of claim 3, wherein the transparent insulating material is benzocyclobutene.

5. A method for fabricating an array substrate for an LCD device, the method comprising:

forming a light shielding layer on a substrate;

forming a first insulating layer on the light shielding layer;

forming an active layer on the first insulating layer;

forming a second insulating layer on the active layer;

forming a gate electrode on the second insulating layer;

forming a third insulating layer on the gate electrode;

forming source and drain electrodes on the third insulating layer, the source and drain electrodes connecting to the active layer;

forming a color filter layer on the third insulating layer;

forming a fourth insulating layer of transparent material on the source and drain electrodes and the color filter layer; and

forming a pixel electrode on the fourth insulating layer, the pixel electrode contacting the drain electrode.

6. The method of claim 5, wherein the transparent insulating material is benzocyclobutene.

10. The substrate of claim 5, wherein the transparent insulating material is benzocyclobutene.

7. An array substrate for use in a liquid crystal display device wherein an arrangement of gate and data lines eliminates a need for separate black matrix elements, the substrate comprising:

a gate line having a gate electrode on a substrate;

a color filter layer on the substrate, the color filter layer being spaced apart from the gate line;

a first insulating layer on the color filter layer and the gate line;

a semiconductor layer on the first insulating layer;

an ohmic contact layer on the first insulating layer;

a data line crossing the gate line;

source and drain electrodes on the ohmic contact layer;

wherein the recited claim elements through and inclusive of the data line and source and drain electrodes define an intermediate structure;

a protecting layer of transparent insulating material on the intermediate structure, the protecting layer having a drain contact hole at a corresponding position of the drain electrode; and

a pixel electrode on the protecting layer that contacts the drain electrode through the drain contact hole.

8. The substrate of claim 7, wherein the transparent insulating material is benzocyclobutene.

9. An array substrate for an LCD device, the substrate comprising:

a light shielding layer having a shape of an island on a substrate;

a buffer layer on the substrate and the light shielding layer;

an active layer on the buffer layer over the light shielding layer, the active layer having an island shape;

a first insulating layer on the active layer and the buffer layer;

a gate electrode on the first insulating layer;

a color filter spaced apart from the gate electrode on the same plane as the gate electrode;

wherein the recited claim elements through and inclusive of the color filter define an intermediate structure;

a gate insulating layer of transparent insulating material on the intermediate structure, the gate insulating layer having first and second contact holes;

source and drain electrodes on the protecting layer, the source and drain electrodes connecting to the active layer via the first and second contact holes, respectively;

a protecting layer of transparent insulating material on the source and drain electrodes, the protecting layer having a drain contact hole exposing the drain electrode; and

a pixel electrode on the protecting layer, the pixel electrode connecting to the drain electrode through the drain contact hole.

11. An array substrate for an LCD device, the substrate comprising:

a light shielding layer on a substrate;

a first insulating layer on the light shielding layer;

an active layer on the first insulating layer;

a second insulating layer on the active layer;

a gate electrode on the second insulating layer;

a third insulating layer on the gate electrode;

source and drain electrodes on the third insulating layer, the source and drain electrodes connecting to the active layer;

a color filter layer on the third insulating layer;

a fourth insulating layer of transparent material on the source and drain electrodes and the color filter layer; and

a pixel electrode on the fourth insulating layer, the pixel electrode contacting the drain electrode.

12. The substrate of claim 11, wherein the transparent insulating material is benzocyclobutene.