Series-parallel fan system

• US 6,407,918 B1
• Filed: 03/30/2001
• Issued: 06/18/2002
• Est. Priority Date: 03/30/2001
• Status: Expired due to Fees

• Current Assignee: General Electric Company
• Original Assignee: General Electric Company
• Inventors: Stott, Kyle Craig, Moore, Christopher Todd, Aiken, Brian Matthew, Phillip, Andrew Gordon, Edmunds, Howard Ross, Bittner, John Earl, McMenamin, Christopher James, Nguyen, Thanh Ngoc, Teal, Brent Christopher
• Primary Examiner(s): THOMPSON, GREGORY D
• Application Number:
  US09/681,414
• Time in Patent Office: 445 Days
• Field of Search: 295/921, 622/592, 165/80.3, 165/121-126, 165/104.34, 174/16.1, 361/687, 361/695-697, 361/717-720, 454/184
• US Class Current: 361/695
• CPC Class Codes: H05K 7/20581 Cabinets including a drawer for fans

Abstract

An apparatus and method for providing a supply of air to cool electrical devices is provided. The apparatus comprises a two fan housings, each containing a number of fans arranged to blow air in a parallel fashion. The exhaust of one housing is connected to the intake of the other housing by a balancing plenum. The apparatus provides a sufficient supply of cooling air when one or more of the fans is inoperable. The device being cooled may be the power bridge of an exciter for a power generation system. A method for providing a supply of air to electrical devices is also provided.

Claims

1. An apparatus for providing a supply of air for cooling electrical devices comprising:

a first fan housing comprising a first intake, a first exhaust, and a first fan assembly comprising a plurality of fans, each fan being connected to a power supply, wherein the first fan assembly is arranged to provide airflow in a parallel fashion from the first intake to the first exhaust;

a second fan housing comprising a second intake, a second exhaust, and a second fan assembly comprising a plurality of fans, each fan being connected to a power supply, wherein the second fan assembly is arranged to provide airflow in a parallel fashion from the second intake to the second exhaust;

a balancing plenum interconnecting the first exhaust and the second intake;

wherein the apparatus is substantially airtight between the first intake and the second exhaust; and

wherein the apparatus provides an adequate air supply when at least one fan is inoperable.

2. The apparatus of claim 1, wherein the apparatus provides cooling to high voltage electrical devices.

3. The apparatus of claim 1, wherein the apparatus provides cooling to a power bridge of an exciter.

4. The apparatus of claim 1, wherein the fans are backward curved impeller fans.

5. The apparatus of claim 1, wherein each of the first and second fan assemblies comprises three fans.

6. The apparatus of claim 1, wherein each of the first and second fan assemblies comprises two fans.

7. The apparatus of claim 1, wherein each of the first and second fan assemblies comprises two sets of two fans.

8. The apparatus of claim 1, wherein each fan may disconnected from the power supply and removed or installed without interrupting the power supply to the other fans.

9. The apparatus of claim 1, wherein either of the first and second fan assemblies may be disconnected from the power supply without disconnecting the other fan assembly from the power supply.

10. The apparatus of claim 9, wherein a fan of one of the fan assemblies may be replaced without disconnecting the other fan assembly from the power supply.

11. The apparatus of claim 1, wherein a fan may be replaced without disabling a device being cooled by the apparatus.

12. The apparatus of claim 1, wherein each fan is attached to a separate modular fan unit, each separate modular fan unit comprising:

a module housing adapted to slidably engage with at least one of the first fan housing or the second fan housing;

an electrical connector disposed on the module housing and adapted to matingly engage with an electrical power supply connector; and

one of more fasteners disposed on the module housing and adapted to hold the modular fan unit in at least one of the first fan housing or the second fan housing.

13. The apparatus of claim 1, wherein each fan is attached to a modular fan unit, which may be removed separately from each other modular fan unit.

14. The apparatus of claim 1, further comprising a fault indicator attached to each fan.

15. The apparatus of claim 1, wherein the size of the balancing plenum is selected to provide substantially uniform air pressure within the balancing plenum when one or more fans are disabled.

16. The apparatus of claim 1, wherein the balancing plenum is an integral part of the first fan housing.

17. The apparatus of claim 1, wherein the balancing plenum is an integral part of the second fan housing.

18. The apparatus of claim 1, wherein the first fan housing, balancing plenum, and second fan housing are an integral unit.

19. The apparatus of claim 1, further comprising an intake plenum connected to the first intake.

20. The apparatus of claim 1, further comprising an exhaust plenum connected to the second exhaust.

21. An apparatus for providing a supply of air for cooling electrical power generation devices comprising:

a first fan housing comprising a first intake, a first exhaust, and a first fan assembly comprising three backward curved impeller fans, each fan being connected to a power supply, wherein the first fan assembly is arranged to provide airflow in a parallel fashion from the first intake to the first exhaust;

a second fan housing comprising a second intake, a second exhaust, and a second fan assembly comprising three backward curved impeller fans, each fan being connected to a power supply, wherein the second fan assembly is arranged to provide airflow in a parallel fashion from the second intake to the second exhaust;

a balancing plenum interconnecting the first exhaust and the second intake;

wherein the apparatus is substantially airtight between the first intake and the second exhaust;

wherein a fan of the first fan assembly may be replaced without disabling the fans of the second fan assembly;

wherein a fan of the second fan assembly may be replaced without disabling the fans of the first fan assembly; and

wherein the apparatus provides an air supply adequate to cool electrical power generation devices when at least one fan is inoperable.

22. The apparatus of claim 21, wherein the apparatus provides cooling to high voltage electrical devices.

23. The apparatus of claim 21, wherein the apparatus provides cooling to a power bridge of an exciter.

24. The apparatus of claim 21, wherein a fan may be replaced without disabling a device being cooled by the apparatus.

25. The apparatus of claim 21, wherein each fan is attached to a separate modular fan unit, each separate modular fan unit comprising:

a module housing adapted to slidably engage with at least one of the first fan housing or the second fan housing;

an electrical connector disposed on the module housing and adapted to matingly engage with an electrical power supply connector; and

one of more fasteners disposed on the module housing and adapted to hold the modular fan unit in at least one of the first fan housing or the second fan housing.

26. The apparatus of claim 21, wherein each fan is attached to a modular fan unit, which may be removed separately from each other modular fan unit.

27. The apparatus of claim 21, further comprising a fault indicator attached to each fan.

28. The apparatus of claim 21, wherein the size of the balancing plenum is selected to provide substantially uniform air pressure within the balancing plenum when one or more fans are disabled.

29. The apparatus of claim 21, wherein the balancing plenum is an integral part of the first fan housing.

30. The apparatus of claim 21, wherein the balancing plenum is an integral part of the second fan housing.

31. The apparatus of claim 21, wherein the first fan housing, balancing plenum, and second fan housing are an integral unit.

32. The apparatus of claim 21, further comprising an intake plenum connected to the first intake.

33. The apparatus of claim 21, further comprising an exhaust plenum connected to the second exhaust.

34. A method for providing a supply of air for cooling electrical devices comprising:

providing a first fan housing comprising a first intake and a first exhaust;

locating a first fan assembly comprising a plurality of fans within the first fan housing, wherein the first fan assembly is arranged to provide airflow in a parallel fashion from the first intake to the first exhaust;

providing a second fan housing comprising a second intake and a second exhaust;

locating a second fan assembly comprising a plurality of fans within the second fan housing, wherein the second fan assembly is arranged to provide airflow in a parallel fashion from the second intake to the second exhaust;

interconnecting the first exhaust and the second intake with a substantially airtight balancing plenum;

connecting each of the fans to a power supply to provide air flow from the first intake, through the first fan housing, through the balancing plenum, through the second fan housing, and out of the second exhaust; and

positioning the airflow to pass over one or more electrical devices to be cooled.

35. The method of claim 34, wherein the step of positioning the airflow to pass over one or more electrical devices to be cooled comprises positioning the airflow to pass over one or more high voltage electrical devices.

36. The method of claim 34, wherein the step of positioning the airflow to pass over one or more electrical devices to be cooled comprises positioning the airflow to pass over one or more power bridges associated with an exciter.

37. The method of claim 34, wherein the steps of locating fan assemblies comprising a plurality of fans within the first and second fan housings comprises locating fan assemblies comprising a plurality of backward curved impeller fans within the first and second fan housings.

38. The method of claim 34, wherein the steps of locating fan assemblies comprising a plurality of fans within the first and second fan housings comprises locating fan assemblies comprising a three fans within the first and second fan housings.

39. The method of claim 34, wherein the step of connecting each of the fans to a power supply comprises connecting each fan to a power supply such that each fan may disconnected from the power supply and removed or installed without disconnecting all of the connections between the other fans and the power supply.

40. The method of claim 34, further comprising selecting the size and shape of the balancing plenum to provide substantially uniform air pressure within the balancing plenum when one or more fans are disabled.