Hybrid finite state machine environmental system controller

• US 6,408,228 B1
• Filed: 08/13/1999
• Issued: 06/18/2002
• Est. Priority Date: 07/14/1997
• Status: Expired due to Term

• Current Assignee: Johnson Controls Technology Company (Johnson Controls International plc)
• Original Assignee: Johnson Controls Technology Company (Johnson Controls International plc)
• Inventors: Seem, John E., Decious, Gaylon M., Bernaden, Alex, Lomonaco, Carol
• Primary Examiner(s): Picard, Leo
• Assistant Examiner(s): Garland, Steven R.
• Application Number:
  US09/374,569
• Time in Patent Office: 1,040 Days
• Field of Search: 700/1, 700/276, 700/278, 700/282, 700/11, 700/12, 700/18-20, 700/27, 700/40-42, 700/52, 700/75, 700/83, 165/248-251, 165/255, 165/59, 165/253, 165/201, 165/254, 236/10, 236/49.31, 236/DIG.8, 237/3, 237/2.A, 454/43, 454/229, 621/29, 621/55, 621/59, 621/60
• US Class Current: 700/276
• CPC Class Codes: F24F 11/30 for purposes related to the operation of the system, e.g. for safety or monitoring
• CPC Class Codes: F24F 11/46 Improving electric energy efficiency or saving
• CPC Class Codes: F24F 2011/0006 using low temperature external supply air to assist cooling
• CPC Class Codes: G05D 23/1904 variable in time

Abstract

The present invention provides a sequencing control strategy for environmental system controllers that takes better advantage of the capabilities of the system elements to enhance performance and reduce operating costs. Digital controller technology is included and operates in accordance with a state transition diagram clarifying conditions that must exist for the environmental controller to switch from one mode of operation to another (e.g., from a cooling mode with dampers set at the minimum position to a cooling mode with the dampers modulating to reduce the energy used for mechanical cooling). Several a controllers, or a single controller operating on several sets of control parameters, sequentially operate in accordance with transition data and system performance characteristics for controlling system operation.

Claims

1. In an environmental control system having a plurality of devices for altering a condition of an environment inside a building, a control system for operating the plurality of devices comprising:

a plurality of feedback controllers each operatively coupled to control a different one of the plurality devices and implementing one of a plurality of feedback control loops;

a finite state machine controller having a plurality of control states and responding to sets of transition data by determining which one of the plurality of control states is active at any given point in time, wherein the one of the plurality of control states that is active determines which of the plurality of controllers is active at that given point in time; and

a memory for storing parameters for the plurality of feedback control loops, wherein the plurality of controllers operate in response to the control parameters read from the memory, and wherein the memory also stores the state transition data.

2. The control system as recited in claim 1 wherein at least one of the plurality of controllers implements a proportional-integral feedback control loop.

3. The control system as recited in claim 1 wherein at least one of the plurality of controllers implements a proportional-integral-derivative feedback control loop.

4. The control system as recited in claim 1 wherein the feedback loops are each associated with at least one of a heating coil, a damper, or a cooling coil.

5. The control system as recited in claim 4 wherein the finite controller is an air handling unit controller.

6. The control system as recited in claim 1 wherein one of the plurality of controllers operates a heating coil.

7. The control system as recited in claim 1 wherein one of the plurality of controllers operates a cooling coil.

8. The control system as recited in claim 1 wherein one of the plurality of controllers operates a damper.

9. The control system as recited in claim 1 wherein one of the plurality of controllers operates a supplemental heating device.

10. The control system as recited in claim 1 wherein one of the plurality of controllers operates a fan.

11. The control system as recited in claim 1 further comprising a display device coupled to receive data regarding operation of the finite state machine controller, the display device operable for representing each of the plurality of devices by a respective display element and each of the sets of transition data as a display link joining respective ones of the plurality of devices.

12. In an environmental control system having a plurality of devices for altering a condition of an environment inside a building, a control system for operating the plurality of devices comprising:

a plurality of feedback controllers each operatively coupled to control a different one of the plurality devices and implementing one of a plurality of feedback control loops;

a finite state machine controller having a plurality of control states and responding to sets of transition data by determining which one of the plurality of control states is active at any given point in time, wherein the one of the plurality of control states that is active determines which of the plurality of controllers is active at that given point in time; and

a display device coupled to receive data regarding operation of the finite state machine controller, the display device operable for representing each of the plurality of control states by a respective display element and each of the sets of transition data as a display link joining respective ones of the control states, wherein the display device comprises a user input device for allowing a user to respectively select a given display element, and wherein the display device is operable to display data related to the feedback control loop associated with that given display element.

13. The environmental control system of claim 12 wherein the display device comprises a user input device for allowing a user to respectively select a display link and wherein the display device is operable to display an associated set of transition data.

14. The control system of claim 12 further comprising a memory for storing control parameters for the plurality of feedback control loops, wherein the plurality of controllers operate in response to the control parameters read from the memory, and wherein the memory also stores the state transition data.

15. A system for controlling an environmental control unit which has a plurality of devices for altering a condition of an environment inside a building, the system comprising:

a plurality of controllers with each being operatively coupled to control the plurality devices and implementing one of a plurality feedback control loops which respond to performance of the environmental control unit;

a finite state machine controller having a plurality of control states and responding to sets of transition data by determining which one of the plurality of control states is active at any given point in time, wherein which of the plurality of controllers is active at that given point in time is determined by the one of the plurality of control states that is active; and

a memory for storing the sets of the transition data, wherein the memory also stores control parameters for the plurality of feedback control loops, and the plurality of controllers operate in response to the control parameters read from the memory.

16. The control system as recited in claim 15 wherein at least one of the plurality of controllers implements a proportional-integral feedback control loop.

17. A system for controlling an environmental control unit which has a plurality of devices for altering a condition of an environment inside a building, the system comprising:

a plurality of controllers with each being operatively coupled to control the plurality of devices and implementing one of a plurality feedback control loops which respond to performance of the environmental control unit;

a finite state machine controller having a plurality of control states and responding to sets of transition data by determining which one of the plurality of control states is active at any given point in time, wherein which of the plurality of controllers is active at that given point in time is determined by the one of the plurality of control states that is active; and

a memory for storing the sets of the state transition data, wherein at least one of the plurality of controllers implements a proportional-integral-derivative feedback control loop.

18. The system of claim 17 wherein the memory stores sets of the state transition data, wherein the memory also stores control parameters for the plurality of feedback control loops, and the plurality of controllers operate in response to the control parameters read from the memory.