Nondestructive detection of steel surface corrosion

• US 6,411,105 B1
• Filed: 09/11/2000
• Issued: 06/25/2002
• Est. Priority Date: 09/11/2000
• Status: Expired due to Fees

• Current Assignee: the united states of america as represented by the secretary of the navy
• Original Assignee: the united states of america as represented by the secretary of the navy
• Inventors: Liu, John M.
• Primary Examiner(s): Sherry, Michael
• Assistant Examiner(s): Amin, Anand B.
• Application Number:
  US09/659,843
• Time in Patent Office: 652 Days
• Field of Search: 324/639, 324/328, 324/640, 324/637, 324/642, 324/235, 324/238, 324/232, 735/87
• US Class Current: 324/639
• CPC Class Codes: G01N 17/006 of metals
• CPC Class Codes: G01N 22/00 Investigating or analysing materials by the use of microwaves or radio waves, i.e. electromagnetic waves with a wavelength of one millimetre or more G01N3/00 - G01N17/00, G01N24/00 take precedence

Abstract

A static DC magnetic field is externally applied to a targeted surface portion of protectively coated steel to vary the amount of microwave energy absorbed therein. Measurements of varying amounts of absorbed microwave energy are compared by coordination with corresponding measurements of the strength of the applied magnetic field varied in response to coating hidden deposit of corrosion products on the targeted surface portion of the steel, to provide a basis for detection of the corrosion involved.

Claims

1. A method for detection of corrosion on a surface of steel beneath a non-magnetic protective coating thereon, comprising the steps of:

supplying microwave energy of appropriate frequency to the steel through said coating;

externally applying a static DC magnetic field to said surface of the steel causing an amount of the transmitted microwave energy to be absorbed in the steel dependent on deposit of oxides on said surface as products of the corrosion;

coordinating measurements of the amount of the microwave energy absorbed with measurements of strength of the applied magnetic field before and after said deposit of the oxides on the surface of the steel; and

effecting said detection of corrosion from said coordinating of the measurements which reflect absence and presence of the said products of corrosion on the surface of the steel.

2. The method as defined in claim 1, wherein said step of applying the magnetic field includes:

producing a controllable supply of electrical energy for generation of the magnetic field maintained during said application thereof to the surface of the steel; and

monitoring said supply of the electrical energy to provide said measurements of the strength of the applied magnetic field.

3. The method as defined in claim 2, wherein said step of supplying the microwave energy includes:

transmitting the microwave energy from an external source to a targeted portion of said surface of the steel; and

receiving the absorbed microwave energy reflected through said targeted portion of the surface to provide said measurements of the amount of the absorbed microwave energy.

4. The method as defined in claim 1, wherein said step of supplying the microwave energy includes:

transmitting the microwave energy from an external source to a targeted portion of said surface of the steel; and

receiving the absorbed microwave energy reflected through said targeted portion of the surface to provide said measurements of the amount of the absorbed microwave energy.

5. A method for monitoring corrosion on a coated surface of steel, including the steps of:

applying a magnetic field to the coated surface;

transmitting microwave energy to the steel during application of the magnetic field for varying absorption in the steel of the microwave energy transmitted;

measuring said absorption of the microwave energy;

measuring strength of the magnetic field during said application thereof; and

coordinating the respective measurements of the magnetic field strength and said absorption of the microwave energy for detection of corrosion.