Battery diagnostic method utilizing a universal normalized discharge curve for predicting battery reserve time

• US 6,411,911 B1
• Filed: 06/30/1999
• Issued: 06/25/2002
• Est. Priority Date: 06/30/1999
• Status: Expired due to Term

• Current Assignee: ABB Power Electronics Inc. (ABB Ltd.)
• Original Assignee: Tyco Electronics Logistics AG (TE Connectivity Limited)
• Inventors: Hirsch, Marc Daniel, Mathiesen, Gregory W., Ng, Patrick Kwok-Yeung
• Primary Examiner(s): Hoff, Marc S.
• Assistant Examiner(s): Tsai, Carol S. W.
• Application Number:
  US09/343,773
• Time in Patent Office: 1,091 Days
• Field of Search: 702/57, 702/63, 702/64, 702/65, 702/81, 702/108, 702/117, 702/122, 702/124-126, 702/177, 702/178, 702/182-185, 702/187, 702/188, 702/198, 702/FOR.103, 702/FOR.104, 702/FOR.105, 702/FOR.106, 702/FOR.111, 702/FOR.112, 702/FOR.134, 702/FOR.135, 702/FOR.141, 702/FOR.154, 702/FOR.170, 702/FOR.171, 702/FOR.173, 700/22, 700/286, 700/292, 700/297, 713/340, 340/636, 340/660, 340/663, 324/426, 324/427, 324/428, 324/433, 320/132, 320/136, 320/148, 320/162, 320/155
• US Class Current: 702/63
• CPC Class Codes: G01R 31/367 Software therefor, e.g. for battery testing using modelling or look-up tables
• CPC Class Codes: G01R 31/379 for lead-acid batteries
• CPC Class Codes: G01R 31/3835 involving only voltage measurements

Abstract

A method for monitoring and diagnosing the status of a battery in an electrical system, more particularly, a method for determining a battery'"'"'s reserve time based on comparison of measurements made during a battery discharge to a universal normalized discharge curve. Specifically, a battery discharge is initiated and the battery'"'"'s voltage and discharge time is continuously measured. The measured battery voltage is normalized by dividing it by either the peak voltage or foothill voltage, as monitored during the discharge. By comparing this normalized voltage measurement to a universal normalized discharge curve, the percent discharge level of the battery is determined. Using the percent discharge level and the discharge time, the reserve time and total capacity of the battery can be determined.

Claims

1. A method of monitoring the status of a battery producing a voltage, comprising:

a) predetermining a normalized battery voltage discharge level (V_nd) corresponding to a desired percent of battery discharge (%_dd) using a universal normalized discharge curve;

b) initiating a battery discharge at a start discharge time (T_start);

c) monitoring the voltage of the battery voltage measured (V_m) at a time measured (T_m) throughout the discharge;

d) identifying a peak voltage (V_p) of the battery discharge;

e) determining a measured normalized battery voltage (V_n) by normalizing the battery voltage measured with the peak voltage (V_p) by dividing the battery voltage measured (V_m) by the peak voltage (V_p); and

f) terminating the battery discharge when the measured normalized battery voltage (V_n) reaches the predetermined normalized battery voltage discharge level (V_nd) at an end discharge time (T_end).

2. The method as described in claim 1, further comprising:

g) determining a reserve time (t) of the battery from a total amount of time expended during a discharge (T_dis).

3. The method as described in claim 2, wherein determining the reserve time (t) of the battery from the total amount of time expended during the discharge (T_dis) comprises:

i) determining the time expended during the discharge (T_dis) as the difference between the end discharge time (T_end) and the start discharge time (T_start) as in the following relation;

4. The method as described in claim 1, wherein determining the normalized battery voltage discharge level (V_nd) corresponding to a desired percent of battery discharge (%_dd) using a universal normalized discharge curve comprises:

i) providing a universal normalized discharge curve comprising data indicative of a correlation between a percent of battery discharge time versus a normalized battery voltage;

ii) finding a data point on the universal normalized discharge curve corresponding to the desired percent of battery discharge (%_dd);

iii) setting the normalized battery voltage discharge level (V_nd) equal to the normalized battery voltage associated with said data point.

5. The method as described in claim 1, wherein initiating a battery discharge at the start discharge time (T_start) comprises:

placing a load on the battery at the start discharge time (T_start).

6. The method as described in claim 1, wherein initiating a battery discharge at a start discharge time (T_start) comprises:

removing a primary supply of power to a load in a battery-backed electrical system at the start discharge time (T_start).

7. The method as described in claim 1, wherein identifying the peak voltage (V_p) of the battery discharge comprises:

i) setting the value of the peak voltage (V_p) to the battery voltage measured (V_m);

ii) comparing each consecutive battery voltage measured (V_m) with the peak voltage (V_p);

iii) resetting the value of the peak voltage (V_p) to the value of a battery voltage measured (V_m) when a battery voltage measured (V_m) is greater than the peak voltage (V_p).

8. The method as described in claim 1, wherein terminating the battery discharge when the measured normalized battery voltage (V_n) reaches the predetermined normalized battery voltage discharge level (V_nd) at the end discharge time (T_end) comprises:

i) comparing the measured normalized battery voltage (V_n) to the predetermined normalized battery voltage discharge level (V_nd); and

ii) terminating the battery discharge when the measured normalized battery voltage (V_n) is less than or equal to the predetermined normalized battery voltage discharge level (V_nd), at the end discharge time (T_end).

9. The method as described in claim 1, wherein terminating the battery discharge when the measured normalized battery voltage (V_n) reaches the predetermined normalized battery voltage discharge level (V_nd) at the end discharge time (T_end) comprises:

removing a load from the battery when the measured normalized battery voltage (V_n) reaches the predetermined normalized battery voltage discharge level (V_nd) at the end discharge time (T_end).

10. The method as described in claim 1, wherein terminating the battery discharge when the measured normalized battery voltage (V_n) reaches the predetermined normalized battery voltage discharge level (V_nd) at the end discharge time (T_end) comprises:

restoring a primary supply of power to a load in a battery-backed electrical system when the measured normalized battery voltage (V_n) reaches the predetermined normalized battery voltage discharge level (V_nd) at the end discharge time (T_end).

11. The method as described in claim 2, further comprising:

displaying the battery reserve time (t) to a user access interface.

12. The method as described in claim 1 wherein the desired percent of battery discharge (%_dd) is limited to about 30% or less.

13. A method of predicting the reserve time or remaining capacity of a battery producing a voltage, comprising:

a) predetermining a desired percent of battery discharge (%_dd) of a total available capacity for the battery;

b) predetermining a normalized battery voltage discharge level (V_nd) corresponding to the desired percent of battery discharge (%_dd) using a universal normalized discharge curve;

c) initiating a battery discharge at a start discharge time (T_start);

d) monitoring the voltage of the battery voltage measured (V_m) at a time measured (T_m) throughout the discharge;

e) identifying a peak voltage (V_p) of the battery discharge;

f) determining a measured normalized battery voltage (V_n) by normalizing the battery voltage measured with the peak voltage (V_p);

g) terminating the battery discharge when the measured normalized battery voltage (V_n) reaches the predetermined battery voltage discharge level (V_nd) at an end discharge time (T_end);

h) determining a reserve time (t) of the battery from a total amount of time expended during the discharge (T_dis);

i) determining a time expended during the discharge (T_dis) as the difference between the end discharge time (T_end) and the start discharge time (T_start) as in the following relation;

14. A method of monitoring the status of a battery producing a voltage, comprising:

a) predetermining a normalized battery voltage discharge level (V_nd) corresponding to a desired percent of battery discharge (%_dd) using a universal normalized discharge curve;

b) initiating a battery discharge at a start discharge time (T_start);

c) monitoring the voltage of the battery voltage measured (V_m) at a time measured (T_m) throughout the discharge;

d) identifying a foothill voltage (V_fh) of the battery discharge;

e) determining a measured normalized battery voltage (V_n) by normalizing the battery voltage measured with the foothill voltage (V_fh) by dividing the battery voltage measured (V_m) by the foothill voltage (V_fh); and

f) terminating the battery discharge when the measured normalized battery voltage (V_n) reaches the predetermined normalized battery voltage discharge level (Vf_nd) at an end discharge time (T_end).

15. The method as described in claim 14, further comprising:

g) determining a reserve time (t) of the battery from a total amount of time expended during the discharge (T_dis).

16. The method as described in claim 15, wherein determining the reserve time (t) of the battery from the total amount of time expended during the discharge (T_dis) comprises:

i) determining the time expended during the discharge (T_dis) as the difference between the end discharge time (T_end) and the start discharge time (T_start) as in the following relation;

17. The method as described in claim 14, wherein determining the normalized battery voltage discharge level (V_nd) corresponding to a desired percent of battery discharge (%_dd) using a universal normalized discharge curve comprises:

i) providing a universal normalized discharge curve comprising data indicative of a correlation between a percent of battery discharge time versus a normalized battery voltage;

ii) finding a data point on the universal normalized discharge curve corresponding to the desired percent of battery discharge (%_dd);

iii) setting the normalized battery voltage discharge level (V_nd) equal to the normalized battery voltage associated with said data point.

18. The method as described in claim 14, wherein identifying the foothill voltage (V_fh) of the battery discharge comprises:

i) setting the value of the foothill voltage (V_fh) to the battery voltage measured (V_m);

ii) comparing each consecutive battery voltage measured (V_m) with the foothill voltage (V_fh);

iii) resetting the value of the foothill voltage (V_fh) to the value of a battery voltage measured (V_m) when a battery voltage measured (V_m) is less than the foothill voltage (V_fh).

19. The method as described in claim 15, further comprising:

displaying the battery reserve time (t) to a user access interface.

20. The method as described in claim 14, wherein the desired percent of battery discharge (%_dd) is limited to about 30% or less.

21. A method of predicting the reserve time or remaining capacity of a battery producing a voltage, comprising:

a) predetermining a desired percent of battery discharge (%_dd) of the total available capacity for the battery;

b) predetermining a normalized battery voltage discharge level (V_nd) corresponding to the desired percent of battery discharge (%_dd) using a universal normalized discharge curve;

c) initiating a battery discharge at a start discharge time (T_start);

d) monitoring the voltage of the battery voltage measured (V_m) at a time measured (T_m) throughout the discharge;

e) identifying a foothill voltage (V_fh) of the battery discharge;

f) determining a measured normalized battery voltage (V_n) by normalizing the battery voltage measured with the foothill voltage (V_fh);

g) terminating the battery discharge when the measured normalized battery voltage (V_n) reaches the predetermined battery voltage discharge level (V_nd) at an end discharge time (T_end);

h) determining a reserve time (t) of the battery from a total amount of time expended during the discharge (T_dis);

i) determining a time expended during the discharge (T_dis) as the difference between the end discharge time (T_end) and the start discharge time (T_start) as in the following relation;

22. A method of monitoring the status of a battery producing a voltage, comprising:

a) predetermining a normalized battery voltage discharge level (V_nd) corresponding to a desired percent of battery discharge (%_dd) of about 30% or less using a universal normalized discharge curve;

b) initiating a battery discharge at a start discharge time (T_start);

c) monitoring the voltage of the battery voltage measured (V_m) at a time measured (T_m) throughout the discharge;

d) identifying a peak voltage (V_p) of the battery discharge;

e) determining a measured normalized battery voltage (V_n) by normalizing the battery voltage measured with the peak voltage (V_p); and

f) terminating the battery discharge when the measured normalized battery voltage (V_n) reaches the predetermined normalized battery voltage discharge level (V_nd) at an end discharge time (T_end).

23. The method as described in claim 22, further comprising:

g) determining a reserve time (t) of the battery from a total amount of time expended during the discharge (T_dis).

24. The method as described in claim 23, wherein determining the reserve time (t) of the battery from the total amount of time expended during the discharge (T_dis) comprises:

i) determining the time expended during the discharge (T_dis) as the difference between the end discharge time (T_end) and the start discharge time (T_start) as in the following relation;

25. The method as described in claim 22, wherein determining the normalized battery voltage discharge level (V_nd) corresponding to a desired percent of battery discharge (%_dd) using a universal normalized discharge curve comprises:

i) providing a universal normalized discharge curve comprising data indicative of a correlation between a percent of battery discharge time versus a normalized battery voltage;

ii) finding a data point on the universal normalized discharge curve corresponding to the desired percent of battery discharge (%_dd);

iii) setting the normalized battery voltage discharge level (V_nd) equal to the normalized battery voltage associated with said data point.

26. The method as described in claim 22, wherein initiating a battery discharge at the start discharge time (T_start) comprises:

placing a load on the battery at the start discharge time (T_start).

27. The method as described in claim 22, wherein initiating a battery discharge at a start discharge time (T_start) comprises:

removing a primary supply of power to a load in a battery-backed electrical system at the start discharge time (T_start).

28. The method as described in claim 22, wherein identifying the peak voltage (V_p) of the battery discharge comprises:

i) setting the value of the peak voltage (V_p) to the battery voltage measured (V_m);

ii) comparing each consecutive battery voltage measured (V_m) with the peak voltage (V_p);

iii) resetting the value of the peak voltage (V_p) to the value of a battery voltage measured (V_m) when a battery voltage measured (V_m) is greater than the peak voltage (V_p).

29. The method as described in claim 22 wherein determining a measured normalized battery voltage (V_n) by normalizing the battery voltage measured with the peak voltage (V_p) comprises:

determining the measured normalized battery voltage (V_n) calculated as the battery voltage measured (V_m) divided by the peak voltage (V_p) according to the following relation;

30. The method as described in claim 22, wherein terminating the battery discharge when the measured normalized battery voltage (V_n) reaches the predetermined normalized battery voltage discharge level (V_nd) at the end discharge time (T_end) comprises:

i) comparing the measured normalized battery voltage (V_n) to the predetermined normalized battery voltage discharge level (V_nd); and

ii) terminating the battery discharge when the measured normalized battery voltage (V_n) is less than or equal to the predetermined normalized battery voltage discharge level (V_nd), at the end discharge time (T_end).

31. The method as described in claim 22, wherein terminating the battery discharge when the measured normalized battery voltage (V_n) reaches the predetermined normalized battery voltage discharge level (V_nd) at the end discharge time (T_end) comprises:

removing a load from the battery when the measured normalized battery voltage (V_n) reaches the predetermined normalized battery voltage discharge level (V_nd) at the end discharge time (T_end).

32. The method as described in claim 22, wherein terminating the battery discharge when the measured normalized battery voltage (V_n) reaches the predetermined normalized battery voltage discharge level (V_nd) at the end discharge time (T_end) comprises:

restoring a primary supply of power to a load in a battery-backed electrical system when the measured normalized battery voltage (V_n) reaches the predetermined normalized battery voltage discharge level (V_nd) at the end discharge time (T_end).

33. The method as described in claim 23, further comprising:

displaying the battery reserve time (t) to a user access interface.

34. A method of monitoring the status of a battery producing a voltage, comprising:

a) predetermining a normalized battery voltage discharge level (V_nd) corresponding to a desired percent of battery discharge (%_dd) of about 30% or less using a universal normalized discharge curve;

b) initiating a battery discharge at a start discharge time (T_start);

c) monitoring the voltage of the battery voltage measured (V_m) at a time measured (T_m) throughout the discharge;

d) identifying a foothill voltage (V_fh) of the battery discharge;

e) determining a measured normalized battery voltage (V_n) by normalizing the battery voltage measured with the foothill voltage (V_fh); and

f) terminating the battery discharge when the measured normalized battery voltage (V_n) reaches the predetermined normalized battery voltage discharge level (V_nd) at an end discharge time (T_end).

35. The method as described in claim 34, further comprising:

g) determining a reserve time (t) of the battery from a total amount of time expended during the discharge (T_dis).

36. The method as described in claim 35, wherein determining the reserve time (t) of the battery from the total amount of time expended during the discharge (T_dis) comprises:

i) determining the time expended during the discharge (T_dis) as the difference between the end discharge time (T_end) and the start discharge time (T_start) as in the following relation;

37. The method as described in claim 34, wherein determining the normalized battery voltage discharge level (V_nd) corresponding to a desired percent of battery discharge (%_dd) using a universal normalized discharge curve comprises:

i) providing a universal normalized discharge curve comprising data indicative of a correlation between a percent of battery discharge time versus a normalized battery voltage;

ii) finding a data point on the universal normalized discharge curve corresponding to the desired percent of battery discharge (%_dd);

iii) setting the normalized battery voltage discharge level (V_nd) equal to the normalized battery voltage associated with said data point.

38. The method as described in claim 34, wherein identifying the foothill voltage (V_fh) of the battery discharge comprises:

i) setting the value of the foothill voltage (V_fh) to the battery voltage measured (V_m);

ii) comparing each consecutive battery voltage measured (V_m) with the foothill voltage (V_fh);

iii) resetting the value of the foothill voltage (V_fh) to the value of a battery voltage measured (V_m) when a battery voltage measured (V_m) is less than the foothill voltage (V_fh).

39. The method as described in claim 34 wherein determining a measured normalized battery voltage (V_n) by normalizing the battery voltage measured with the foothill voltage (V_fh) comprises:

determining the measured normalized battery voltage (V_n) calculated as the battery voltage measured (V_m) divided by the foothill voltage (V_fh) according to the following relation;

40. The method as described in claim 35, further comprising:

displaying the battery reserve time (t) to a user access interface.